KYMCO DINK Classic 200 - D200 - Complete OFFICIAL Factory Service / Repair / Full Workshop Manual

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Basic Information Identification Make: KYMCO Model: DINK Classic 200 (D200) Model Variant: D200 Product Name: KYMCO DINK Classic 200 - D200 - Complete OFFICIAL Factory Service / Repair / Full...

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Mots clés: D Models D200 DINK Classic 200 Kymco Motorcycle Motorcycles

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Description

Basic Information
Identification
Make:	KYMCO
Model:	DINK Classic 200 (D200)
Model Variant:	D200
Product Name:	KYMCO DINK Classic 200 - D200 - Complete OFFICIAL Factory Service / Repair / Full Workshop Manual PDF Download

Introduction
Market Position
Target Audience:	Owners of KYMCO DINK Classic 200 (D200) scooters seeking to perform their own maintenance and repairs, or professional motorcycle/scooter technicians.
Competitive Analysis
Value Proposition:	Provides official, factory-level technical data that is essential for accurate diagnosis and repair, offering a significant cost saving compared to dealership service.
Key Features
Delivery:	Instant download eliminates waiting time and shipping costs, making essential repair information immediately accessible.
Searchability Benefit:	Keyword search functionality allows users to quickly locate specific procedures, parts, or troubleshooting steps, enhancing efficiency.

Manual Details
Coverage Areas
General Coverage:	Complete workshop repair and service information for the KYMCO DINK Classic 200 (D200).
Page Count
Estimated Page Count:	Not explicitly stated, but implied to be comprehensive across 21 PDF files.
Manual Type
Type:	Official Factory Service / Repair / Workshop Manual
Language
Language:	English
Format
File Format:	PDF (delivered as a ZIP archive)

Manual Coverage
Systems Covered
Engine:	Engine overhaul, troubleshooting, internal components (pistons, rings, rods, crankshaft, camshaft, valve train, bearings), oil system, cooling system, fuel system (carburetor, fuel pump, filters).
Transmission:	Transmission overhaul, clutch components (pressure plate, clutch shoe, clutch case), drive belts, final drive.
Brakes:	Brake system maintenance, brake pad/shoe replacement, rotor inspection/replacement, brake lines, hydraulic system.
Electrical:	Wiring harness, wiring diagrams, sensors, ignition system, starter system, battery, lighting (headlights, taillights, indicators), switches, instrumentation.
Chassis And Bodywork:	Frame, suspension, steering, wheels, tires, body panels, interior components (dashboard, consoles, seating), fasteners, gaskets, seals.
Suspension And Steering:	Front forks, rear shock absorbers, steering head bearings, and steering linkage maintenance and repair procedures.
Fuel System Detailed:	Detailed breakdown of the carburetor assembly, including jetting, float bowl, throttle shaft, choke shaft, and related components.
Exhaust System:	Includes coverage for the muffler, downpipe, catalytic converter (if applicable), and exhaust gaskets, along with replacement and removal instructions.
Cooling System:	If liquid-cooled, covers radiator, radiator fan, coolant hoses, and coolant replacement procedures.
Procedures Included
Maintenance:	Routine maintenance, oil changes, fluid changes, filter replacements, spark plug replacement, tire rotation/replacement, brake fluid replacement, coolant replacement.
Repair:	Detailed step-by-step repair procedures for all major mechanical and electrical components, engine rebuilds, transmission repairs, brake system overhauls, electrical diagnostics and repair.
Troubleshooting:	Diagnostic procedures, common problems and their solutions, fault code interpretation (if applicable).
Technical Specifications:	Torque specifications for critical fasteners, fluid capacities, recommended fluid types, electrical system specifications, engine performance data.
Engine Rebuild:	Covers complete engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly with correct torque specifications.
Electrical Diagnostics:	Includes detailed wiring diagrams, sensor testing procedures, and troubleshooting steps for electrical faults.
Technical Depth
Depth:	Comprehensive; covers everything from basic maintenance and routine service to complete engine and transmission rebuilds, electrical system diagnostics, and component-level repairs. Suitable for both DIY enthusiasts and professional technicians.
Specifications Detail:	Provides precise torque values, clearances, tolerances, and fluid specifications critical for accurate mechanical work.

Manual Specifications
File Format
Digital Format:	PDF
Print Quality
Printability:	Yes, the PDF files are printable.
Binding Type
Delivery Method:	Instant Download via ZIP archive (no physical binding).
Paper Type
Zoom Capability:	Yes, allows for zooming in and out for detailed viewing.
Searchability
Keyword Search:	Yes, the manual is keyword searchable for quick access to information.
Quality
Source Quality:	Factory Quality

Engine Specifications
Primary Engine
Engine Type:	Likely a 4-stroke, single-cylinder, liquid-cooled engine (based on typical scooter configurations of this era and displacement).
Displacement:	Approximately 160-200cc (as indicated by the '200' in the model name).
Performance
Horsepower Range:	Typically in the range of 10-15 HP, but specific factory figures would be detailed in the manual.
Torque Range:	Specific torque figures are not provided but would be included in the manual for engine assembly and tuning.
Fuel System
Fuel Delivery:	Likely Carbureted (indicated by 'Carb' in tags) or potentially early fuel injection, but carburetor details are heavily featured in tags.
Ignition:	Details on ignition system components, timing, and troubleshooting will be covered.
Lubrication
Oil System:	Comprehensive coverage of the oil pump, oil pan, oil filters, and oil change procedures, including recommended oil types and capacities.

Transmission
Standard
Transmission Type:	Automatic Continuously Variable Transmission (CVT) is standard for this type of scooter.
Optional
Gear Ratios:	CVT operation and component specifications will be detailed.
Features
Clutch System:	Details on the automatic clutch, including centrifugal clutch operation, pressure plate, clutch shoes, and springs.

Dimensions
Exterior
Scooter Type:	Maxi-scooter (typically larger, more comfortable scooters designed for longer distances).
Weights
Dry Weight:	Specific weight figures would be available in the manual, generally in the 150-180 kg range for this class.
Payload Capacity:	Information on maximum rider and cargo weight limits would be included.

Safety Features
Ratings
Crash Test Results:	Not applicable to this type of service manual; focuses on mechanical safety.
Active Features
Braking System:	Details on front and rear braking systems, likely including disc brakes. Manual covers maintenance and repair.
Passive Features
Lighting System:	Comprehensive coverage of headlight, taillight, brake light, and turn signal systems for visibility and signaling.

Technology Features
Infotainment
Instrument Cluster:	Typically features an analog/digital combination for speedometer, tachometer, fuel gauge, and warning lights. Manual covers its electrical connections and troubleshooting.
Driver Assistance
ABS:	ABS availability would depend on the specific trim level; if present, the manual would cover its components and diagnostics.
Connectivity
Lighting Technology:	Manual will cover halogen or potentially early LED lighting systems, including bulb replacement procedures.

Maintenance
Service Intervals
Oil Change Interval:	Typical intervals range from 2,000 km to 5,000 km or 6-12 months, with specific recommendations in the manual.
Air Filter Replacement:	Intervals usually range from 5,000 km to 10,000 km, or as needed based on operating conditions, detailed in the manual.
Spark Plug Replacement:	Typically every 10,000 km to 20,000 km, with specific plug types and gap settings provided.
Fluid Specifications
Engine Oil Type:	Likely a high-quality semi-synthetic or synthetic SAE 10W-40 or 15W-50 motorcycle oil, meeting specific API or JASO standards. Manual will specify exact grade and capacity.
Coolant Type:	If liquid-cooled, requires a specific mixture of ethylene glycol-based antifreeze and distilled water. Manual will specify type and ratio.
Brake Fluid Type:	DOT 4 brake fluid is common, but the manual will confirm the exact specification and capacity for flushing and bleeding.
Known Issues
Common Wear Items:	Like many scooters, common wear items include drive belts, clutch shoes, brake pads, tires, and suspension components. The manual will detail inspection and replacement procedures for these.
Carburetor Cleaning:	Carbureted systems can sometimes require periodic cleaning and adjustment, especially with fuel variations. The manual will guide this process.

Vehicle History
Brand Heritage
Manufacturer:	KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for producing motorcycles, scooters, ATVs, and utility vehicles.
Model Evolution
Dink Series:	The DINK series represents KYMCO's line of practical, comfortable scooters, often with a focus on urban commuting and touring capabilities.
Production
Production Years:	Specific production years for the DINK Classic 200 (D200) would need to be cross-referenced with the manual's scope, but it falls into the modern era of scooter design.

Awards & Recognition
Recognitions
Manual Quality Recognition:	Recognized as an OFFICIAL Factory Service Manual, indicating the highest level of accuracy and detail for repair and maintenance.