General Information:
Comprehensive overview of the vehicle, including identification, specifications, and safety precautions.
Exhaust Muffler Frame Covers:
Detailed procedures for inspection, removal, installation, and maintenance of exhaust components and body panels.
Inspection Adjustment:
Routine checks and adjustments for various vehicle systems to ensure optimal performance and safety.
Lubrication System:
Information on lubricant types, capacities, replacement intervals, and troubleshooting for the lubrication system.
Engine Removal Installation:
Step-by-step instructions for safely removing and reinstalling the engine unit.
Cylinder Head Valves:
Detailed procedures for cylinder head disassembly, valve inspection, adjustment, and reassembly.
Cylinder Piston:
Information on cylinder bore, piston inspection, ring replacement, and piston assembly.
Drive Driven Pulleys Kick Starter:
Procedures for servicing and repairing the CVT (Continuously Variable Transmission) system components, including pulleys and the kick starter mechanism.
Final Reduction:
Details on the final drive system, including gear inspection, lubrication, and seals.
Ac Generator Starter Clutch:
Servicing and troubleshooting for the electrical generating system and the starter clutch.
Crankcase Crankshaft:
Procedures for crankcase disassembly, crankshaft inspection, bearing replacement, and reassembly.
Cooling System:
Information on coolant types, capacities, flushing procedures, and troubleshooting for the cooling system.
Fuel System Carburetor Fuel Pump Fuel Tank:
Comprehensive coverage of fuel delivery, including carburetor adjustment and cleaning, fuel pump testing, and fuel tank maintenance.
Steering Handlebar Front Wheel Front Brake Front Shock ABSorber Front Fork:
Detailed procedures for steering system maintenance, front brake caliper and rotor service, and front suspension fork disassembly and repair.
Rear Brake Rear Fork Rear Wheel Rear Shock ABSorber:
Servicing of the rear braking system, rear swingarm inspection, rear wheel bearing maintenance, and rear shock absorber adjustments.
Battery Charging System:
Information on battery testing, charging procedures, and troubleshooting of the vehicle's charging system.
Ignition System:
Diagnosis and repair of the ignition system, including spark plug, coil, and CDI unit testing.
Starting System:
Troubleshooting and repair of the electric and kick start systems.
Switches Horn Fuel Unit Thermo Static Switch Temperature Gauge Instruments Lights:
Coverage of all electrical switches, accessories, sensors, instrumentation, and lighting systems.
Routine Maintenance:
Detailed schedules and procedures for oil changes, filter replacements, chain adjustment, brake checks, and other regular services.
Troubleshooting:
Systematic diagnostic guides for identifying and resolving common and uncommon vehicle issues.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components.
Technical Specifications:
Inclusion of all critical specifications such as torque values, clearances, fluid capacities, and electrical parameters.
Wiring Diagrams:
Complete electrical wiring diagrams for easy troubleshooting and component identification.
Depth Of Coverage:
Complete workshop level, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic adjustments to complete engine rebuilds.
Oil Change Interval:
Every 1,000 km or 6 months (typical for this class; refer to manual).
Spark Plug Replacement:
Inspect every 2,000 km, replace as needed (check manual for specific type/gap).
Air Filter Cleaning:
Clean every 1,000 km, replace as needed.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Coolant Type:
Ethylene Glycol based Antifreeze/Coolant (specific mixture ratio required).
Common Wear Items:
CVT belt wear, carburetor jetting issues, brake pad/shoe wear, battery degradation.
Electrical Connections:
Corrosion or looseness in electrical connectors due to exposure to elements.
