Target Audience:
DIY Enthusiasts, Independent Repair Shops, Owners seeking to maintain and repair their KYMCO Mxer ATVs
Value Proposition:
Provides comprehensive, dealer-level repair information at a fraction of the cost of dealership services or physical manuals. Instant download eliminates shipping delays and costs.
Manual Features:
Highly Detailed, Complete Workshop Coverage, Searchable PDF, Bookmarks, Index, Printable Pages
Engine Systems:
Lubrication System, Fuel System, Engine Removal/Installation, Cylinder Head/Cylinder/Piston, Crankcase/Crankshaft, A.C. Generator, Ignition System, Starting System, Battery/Charging System
Drivetrain Systems:
Kick Starter/Drive Pulley/Clutch/Driven Pulley, Final Reduction/Transmission System, Drive Shaft
Chassis Systems:
Frame Covers/Exhaust Muffler, Front Wheel/Front Brake/Front Suspension/Steering System, Rear Wheel/Swing Arm/Hydraulic Brake, Plastics, Fenders, Body
Electrical Systems:
Lights/Switches, Battery/Charging System, A.C. Generator, Ignition System, Starting System, Rectifier, Coil, Magneto, Regulator
Fuel Delivery Details:
Carburetor specifications, adjustments, cleaning, jetting (pilot jet, slow jet, main jet, mixture screw), fuel pump (if applicable).
Suspension Details:
Front suspension (forks, triple trees), Rear suspension (swing arm, struts/shocks).
Maintenance:
Inspection/Adjustment, Lubrication, Fluid Changes, Valve Clearance Adjustment, Carburetor Adjustment, Idle Speed Adjustment, Coolant Change
Repair Rebuild:
Complete Tear Down and Rebuild, Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Suspension Overhaul, Steering System Repair
Troubleshooting:
Diagnostic Procedures, Error Code Identification, Problem Solving, Troubleshooting Guides for Electrical and Mechanical Issues
Installation:
Component Installation Procedures (e.g., Engine, Transmission, Suspension Components)
Depth:
Comprehensive, Dealer-Level Repair and Maintenance
Features:
Pictures, Part Diagrams, Torque Specs, Schematics, Troubleshooting Charts, Reference Data
Component Diagrams:
Detailed part diagrams included for most assemblies.
Torque Specifications:
Precise torque values provided for critical fasteners and components.
Displacement:
125cc, 150cc (Model Dependent)
Fuel Delivery:
Carburetor (implied by 'carboretor', 'carb', 'pilot jet', 'slow jet', 'main jet', 'mixture screw' tags), potentially Fuel Injection for later models not explicitly excluded.
Cooling System:
Air-cooled (common for this engine size, though not explicitly stated)
Ignition Type:
CDI (Capacitor Discharge Ignition) likely, supported by 'magneto' and 'stator' tags
Cylinder Head Details:
Cylinder head removal, inspection, valve installation, valve guides, valve seats, camshaft installation.
Piston And Cylinder:
Piston removal/installation, cylinder bore, piston size, oversize pistons.
Crankshaft And Conrod:
Crankshaft removal/installation, connecting rod (conrod) inspection and replacement.
Transmission Type:
Automatic (CVT - Continuously Variable Transmission implied by 'drive pulley', 'driven pulley', 'clutch' tags for ATVs)
Gear Reduction:
Includes Final Reduction System details
Pulley System:
Drive pulley, driven pulley, clutch operation and maintenance.
Infotainment System:
Not applicable to this ATV model.
Driver Assistance Features:
Not applicable to this ATV model.
Connectivity Options:
Not applicable to this ATV model.
Lighting:
Headlights, Taillights, Indicators (covered under Lights/Switches).
General Maintenance:
Comprehensive schedule covered in 'INSPECTION/ADJUSTMENT' and 'LUBRICATION SYSTEM' sections.
Carburetor Maintenance:
Regular cleaning and adjustment intervals are crucial for optimal performance.
Brake Maintenance:
Regular inspection and replacement of brake pads and fluid.
Engine Oil:
Specific oil type and capacity covered in 'LUBRICATION SYSTEM' and 'GENERAL INFORMATION' sections (e.g., 'which engine oil' tag).
Coolant:
Information on coolant type and change procedures likely included ('change coolant' tag).
Brake Fluid:
Likely covered under hydraulic brake system maintenance.
Common Wear Items:
Brake pads, tires, drive belts (CVT), spark plugs, air filter (covered by comprehensive system repair).
Diagnostic Areas:
No Spark, Carburetor Problems, Ignition System Faults, Starting System Issues, Electrical Malfunctions.
Manufacturer:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for scooters, motorcycles, and ATVs.
Product Line:
The Mxer series represents KYMCO's offering in the sport/utility ATV segment, with engine displacements tailored for different user needs.
Manufacturing Period:
Models covered are from the 2002-2005 production years.