Lancia Delta Integrale Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Model Variant: Evolution I, Evolution II (speculative, manual likely covers primary models) Codes Chassis Codes: Various depending on sub-model and year...

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Taper: Car

Distributeur:

UGS: 320987

Mots clés: Car Cars Delta Delta Integrale Lancia

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Lancia

Model:

Delta Integrale

Model Variant:

Evolution I, Evolution II (speculative, manual likely covers primary models)

Codes

Chassis Codes:

Various depending on sub-model and year (e.g., 831 for early Delta, specific codes for HF Integrale variants)

Engine Codes:

Various, primarily 2.0L DOHC Turbo variants (e.g., 831B.044, 831D.044, 831E.044)

👋 Introduction

Market Position

Positioning:

The Lancia Delta Integrale is an iconic homologation special, celebrated for its rallying success and performance. This manual serves owners and mechanics of a performance-oriented, enthusiast vehicle.

Competitive Analysis

Competition:

Competed against homologation specials and performance hatchbacks of its era, such as the Ford Escort RS Cosworth and various Group A rally homologation models.

Key Features

Features:

All-wheel drive, turbocharged engine, advanced suspension for its time, and a robust chassis derived from the Delta platform.

Manual Value

Value Proposition:

Provides essential, accurate, and factory-approved repair information critical for maintaining the performance and longevity of a specialized and potentially complex vehicle.

📋 Manual Details

Coverage Areas

Areas:

Comprehensive repair and maintenance for Lancia Delta Integrale

Page Count

Count:

Not specified in product information, but 'complete' implies extensive detail.

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

Likely English (standard for official factory manuals intended for international distribution), but original manufacturer language (Italian) may also be present or implied.

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul of the 2.0L turbocharged engine, including lubrication, cooling, fuel delivery, and exhaust systems.

Injection Ignition:

Coverage of fuel injection system (e.g., Bosch L-Jetronic or Motronic variants), ignition system components, timing, and troubleshooting.

Clutch:

Service and repair procedures for the clutch assembly, including hydraulic actuation.

Gearbox:

Detailed information on the manual transmission, including disassembly, assembly, gear selection mechanisms, and lubrication.

Suspension:

Front and rear suspension systems, including shock absorbers, springs, control arms, anti-roll bars, and alignment procedures.

Wheels:

Wheel bearing service, tire pressure recommendations, and wheel alignment specifications.

Braking System:

Service and repair of hydraulic brake system, including discs, calipers, master cylinder, ABS (if equipped), and bleeding procedures.

Control Driving Instructions:

While 'Control Driving Instructions' is vague, it likely refers to vehicle operation, dashboard indicators, and potentially driver assistance features if applicable to the era.

Air Temp Control:

Coverage of the heating, ventilation, and air conditioning (HVAC) system, including component service and refrigerant handling.

Electrical System:

Comprehensive wiring diagrams, troubleshooting guides for electrical components, lighting, charging system, starting system, and accessories.

Bodywork:

Body panel repair, corrosion protection, door mechanisms, glass replacement, and trim component service.

Diagrams:

Extensive exploded views and technical diagrams illustrating component relationships and assembly/disassembly sequences.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points, and periodic inspections.

Diagnostics:

Systematic troubleshooting procedures for identifying and resolving faults across all major vehicle systems.

Repair:

Step-by-step instructions for the repair and replacement of virtually all mechanical, electrical, and body components.

Rebuilds:

Detailed procedures for complete engine, transmission, and differential rebuilds.

Adjustments:

Adjustment procedures for ignition timing, carburetor/fuel injection settings, clutch pedal, and suspension alignment.

Technical Depth

Depth:

Factory-level, highly detailed, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to full engine and gearbox rebuilds.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF, facilitating quick access to specific information.

Print Quality

Quality:

Digital delivery implies high-resolution, clear reproduction of original factory documentation, including diagrams and images.

Binding Type

Binding:

Not applicable (digital delivery).

Paper Type

Paper:

Not applicable (digital delivery).

⚙️ Engine Specifications

Primary Engine

Type:

Inline-4 Cylinder, Turbocharged, DOHC

Displacement:

Approximately 2.0 Liters (1995 cc)

Fuel System:

Electronic Fuel Injection (EFI) - specific system varies by model year (e.g., Bosch Motronic variants)

Ignition System:

Electronic ignition with distributor or distributorless ignition system (DIS) depending on sub-model.

Performance

Horsepower:

Typically ranging from 185 hp to 215 hp for stock Evolutions, with some factory variations.

Torque:

Approximately 290-300 Nm (214-221 lb-ft) for stock Evolutions.

Turbocharger

Type:

Water-cooled Garrett turbocharger (specific model varies)

Cooling System

Type:

Pressurized liquid cooling system with fan.

🔧 Transmission

Standard

Type:

5-Speed Manual Transaxle with All-Wheel Drive (AWD) system and viscous coupling center differential.

Features

AWD System:

Permanent all-wheel drive with a torque split that varies between 47% front/53% rear.

Differential:

Viscous coupling center differential and Torsen rear differential on some later models/variants.

📐 Dimensions

Exterior

Length:

Approximately 4030 mm (158.7 in)

Width:

Approximately 1700-1750 mm (66.9-68.9 in) depending on body kit.

Height:

Approximately 1360-1380 mm (53.5-54.3 in)

Weights

Curb Weight:

Approximately 1250-1300 kg (2755-2866 lbs)

Gross Vehicle Weight Rating:

Not specified, but typically around 1700-1800 kg.

🛡️ Safety Features

Ratings

Crash Test Results:

Euro NCAP or equivalent ratings from the era are not readily available for specific Integrale models, but the chassis was designed with safety in mind for its time.

Passive Features

Airbags:

Driver airbag standard on later models; passenger airbag optional or standard on some Evolution II variants.

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners.

Chassis Structure:

Reinforced body structure designed for rally homologation standards.

Active Features

Anti-lock Braking System (ABS) was an option on early models and standard on later Evolutions.

💡 Technology Features

Infotainment

System:

Basic audio system (radio/cassette/CD player) typical for the era. No advanced infotainment or navigation.

Driver Assistance

Features:

ABS was the primary electronic driver assistance feature available on later models. No modern driver-assistance systems.

Engine Management

Engine Control Unit (ECU) manages fuel injection and ignition timing, providing parameters for diagnosis and tuning.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, depending on driving conditions. Turbocharged engines benefit from more frequent changes.

Timing Belt:

Recommended replacement every 60,000 - 80,000 km (37,000 - 50,000 miles) or 5 years, as failure can be catastrophic. This manual will detail the correct procedure.

Fluid Specifications

Engine Oil:

Synthetic 10W-40 or 10W-50 recommended. Specific API/ACEA ratings will be detailed in the manual.

Transmission Fluid:

GL-4 or GL-5 gear oil, with specific viscosity grade (e.g., 75W-90) as per Lancia specifications.

Coolant:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify the correct type and when to change.

Known Issues

Rust Corrosion:

Common on older vehicles, particularly wheel arches, sills, and strut towers. Manual will likely offer advice on inspection and prevention.

Turbo Wear:

Turbocharger longevity can be affected by oil quality and driving habits. Manual will provide cooling down procedures and maintenance advice.

Suspension Bushings:

Wear on suspension bushings can lead to imprecise handling. Manual will detail inspection and replacement procedures.

Gearbox Synchromesh:

Some models may experience wear in synchromesh rings. Manual will cover gearbox diagnosis and rebuilds.

📚 Vehicle History

Brand Heritage

Heritage:

Lancia has a rich history in motorsport and rally racing, with the Delta Integrale being the pinnacle of their success in the World Rally Championship (WRC).

Model Evolution

Evolution:

Evolved from the Lancia Delta HF 4WD, culminating in the iconic HF Integrale 8V, HF Integrale 16V, HF Integrale Evoluzione I (Evo 1), and HF Integrale Evoluzione II (Evo 2).

Production

Production Years:

HF Integrale 8V (1987-1989), HF Integrale 16V (1989-1991), Evo 1 (1991-1992), Evo 2 (1993-1994).

Manufacturing Location:

Italy

Motorsport Legacy

Legacy:

Six consecutive WRC manufacturers' titles (1987-1992), cementing its legendary status.

🏆 Awards & Recognition

Recognitions

Rally Titles:

Six FIA World Rally Championship Manufacturers' Titles (1987-1992) – a key defining characteristic of the model.

Performance Car:

Consistently lauded in automotive media as one of the greatest rally cars and performance hatchbacks of all time.