Engine Service:
Engine overhaul, tuning, diagnostics, repair of all major components
Clutch Service:
Clutch inspection, adjustment, replacement, hydraulic system service
Transmission Service:
Manual transmission repair, overhaul, fluid changes, transfer case service
Cooling System Service:
Radiator, hoses, water pump, thermostat, fan, coolant specifications
Fuel System Service:
Carburetor service and tuning, fuel pump, fuel lines, fuel tank maintenance
Exhaust System Service:
Muffler, exhaust pipes, catalytic converter (if applicable), gasket replacement
Ignition System Service:
Distributor, ignition coil, spark plugs, points, condenser, timing adjustment
Electrical System Service:
Battery, alternator, starter motor, lighting, switches, wiring harnesses
Brake System Service:
Drum brakes, wheel cylinders, master cylinder, brake lines, parking brake
Wheel And Tire Service:
Wheel bearings, tire pressure, rotation, lug nut torque specifications
Steering System Service:
Steering box, tie rods, steering column, power steering (if applicable)
Suspension System Service:
Leaf springs, shock absorbers, bushings, U-joints
Frame And Bodywork Service:
Chassis inspection, body panel repair, door mechanisms, upholstery
Wiring Diagrams:
Comprehensive electrical wiring schematics for all systems
Chassis Lubrication:
Detailed procedures for lubricating all chassis points
Fault Finding:
Systematic troubleshooting guides and diagnostic procedures
Maintenance Schedules:
Recommended service intervals for routine maintenance
Engine Rebuild:
Complete engine overhaul procedures, including piston ring, bearing, and gasket replacement
Brake Overhaul:
Detailed steps for relining brake shoes, rebuilding wheel cylinders and master cylinder
Transmission Rebuild:
Step-by-step instructions for dismantling, inspecting, and reassembling manual gearboxes and transfer cases
Suspension Repair:
Replacement of leaf springs, bushings, and U-joints
Body Panel Repair:
Guidance on straightening, welding, and fitting body panels
Depth Of Coverage:
Professional quality, detailed repair instructions, suitable for advanced DIY and professional mechanics
Torque Specifications:
Includes critical torque settings for engine, chassis, and suspension components
Special Tools:
Mentions or illustrates specific tools required for certain procedures
Engine Types Covered:
Various petrol and diesel engines common to Series 2 and 2A (e.g., 2.25L petrol, 2.0L petrol, 2.0L diesel, 2.25L diesel)
Typical Horsepower:
Varies by engine, e.g., ~70-85 HP for 2.25L petrol
Carburetor Details:
Detailed information on Zenith, SU, and Stromberg carburetors used
Series Ii Petrol:
2.0L (1997cc) petrol engine
Series Iia Petrol:
2.25L (2286cc) petrol engine
Series Iia Diesel:
2.0L (1997cc) diesel engine, 2.25L (2286cc) diesel engine
Wheelbase Options:
Standard (88-inch), Long (109-inch), and Extended (120-inch in some 2A variants)
Body Styles Covered:
Station Wagon, Hardtop, Soft Top (various wheelbases), Ambulance, Pick-Up, Fire Engine, etc.
Gross Vehicle Weight:
Varies by model and configuration, typically 4,000-5,000 lbs (approx.)
Oil Change Interval:
Typically every 3,000 miles or 6 months, depending on usage
Greasing Points:
Details on regular greasing of chassis lubrication points
Engine Oil Type:
API SE/SF or equivalent, e.g., 20W-50 or 20W-40 depending on ambient temperature
Gearbox Oil Type:
API GL-4, e.g., EP 90
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transfer Case Oil Type:
API GL-4, e.g., EP 90
Common Wear Items:
Leaf springs, U-joints, clutch components, carburetor issues, oil leaks
Electrical Gremlins:
Age-related wear in wiring, connectors, and switchgear
