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Linde Forklift 351-02 EX Explosion Protected Series: H20 H25 H30 Opeating Manual (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: Forklift Truck 351-02 EX Explosion Protected Series Covered Models: H20-02 Ex, H25-02 Ex, H30-02 Ex Series Designation: 351-02 Ex Engine Type Identifier: Diesel...
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Taper: Forklift
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UGS: 68064
Linde Forklift 351-02 EX Explosion Protected Series: H20 H25 H30 Opeating Manual (User Manual)Linde Forklift 351-02 EX Explosion Protected Series: H20 H25 H30 Opeating Manual (User Manual)Linde Forklift 351-02 EX Explosion Protected Series: H20 H25 H30 Opeating Manual (User Manual)Linde Forklift 351-02 EX Explosion Protected Series: H20 H25 H30 Opeating Manual (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
Forklift Truck 351-02 EX Explosion Protected Series
Covered Models:
H20-02 Ex, H25-02 Ex, H30-02 Ex
Series Designation:
351-02 Ex
Engine Type Identifier:
Diesel Engine
Codes
Product Code Identifier:
351-02 EX
👋 Introduction
Market Position
Market Segment:
Industrial Material Handling Equipment, specifically explosion-protected forklifts for hazardous environments.
Competitive Analysis
Competitors:
Competitors include brands like Jungheinrich, Toyota Material Handling, Hyster-Yale, and Kalmar, all offering specialized industrial trucks, including explosion-protected variants.
Key Features
Explosion Protection:
Core feature of the 351-02 EX series, designed for operation in potentially explosive atmospheres (e.g., chemical plants, paint shops, ATEX zones).
Diesel Engine:
Powered by a diesel engine, requiring specific maintenance and fuel handling procedures outlined in the manual.
Manual Utility:
Essential for safe and efficient operation, routine maintenance, and troubleshooting of the specified Linde forklift models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation, Maintenance, and Safety of Linde Explosion Protected Forklift Trucks
Specific Models Covered:
H20-02 Ex, H25-02 Ex, H30-02 Ex
Page Count
Total Pages:
104
Manual Type
Type:
Operating Manual (User Manual)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Diesel Engine, Hydraulic System
Chassis And Control:
Brakes, Steering System, Electrical System
Safety And Monitoring:
Insulation Monitor System, Explosion Protection Features
Operator Interface:
Controls and Indicators, Mast Operation, Attachment Operation
Environmental Controls:
Heater Controls
Procedures Included
Pre Operation:
Daily Pre-operational Checks and Services, Functional Checks
Operation:
Starting/Stopping Engine, Driving, Braking, Steering, Load Handling
Maintenance Scheduled:
50-hour, 250-hour, 500-hour, 1000-hour, 2000-hour, 3000-hour Inspections and Maintenance
Maintenance Unscheduled:
Troubleshooting Guides (Engine, Hydraulic System), Fluid Replenishment
Special Procedures:
Soot Filter Regeneration/Removal/Cleaning, Explosion Protection Inspection, Wheel Change, Mast Removal, Towing Instructions
Technical Depth
Depth:
Comprehensive user-level operation and routine maintenance, including basic troubleshooting and safety protocols.
Explosion Protection Focus:
Detailed guidance on operating and maintaining explosion-protected features and inspections.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely searchable text-based PDF, enabling efficient information retrieval.
Printability:
Printable, allowing for physical copies if needed.
Print Quality
Quality Expectation:
As an original factory manual, expect clear illustrations and legible text.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel Engine (Specific model not detailed in provided info)
Performance
Torque Curve Information:
Manual includes 'Frequency characteristic for human body vibrations' which implies engine operation characteristics.
Emissions:
Covers 'Diesel engine emissions' and 'Soot filter inspection', indicating Euro emission standards compliance or similar.
Fuel System
Fuel Type:
Diesel Fuel (Specifications provided in manual)
Filtration:
Includes instructions for 'Drain the water preseparator' and 'Renew the fuel filter'.
Maintenance
Oil Change Interval:
250-hour interval for 'Change the engine oil', including 'Drain the engine oil', 'Renew the engine oil filter', 'Top up engine oil'.
Cooling System:
Includes 'Check the coolant level in expansion reservoir, replenish coolant' and 'Renew the coolant'.
Troubleshooting
Guide Availability:
Dedicated 'Engine troubleshooting guide (diesel engine)' section.
🔧 Transmission
Standard
Transmission Type:
Likely hydrostatic transmission, common in Linde forklifts, allowing for smooth operation and precise control, including single-pedal driving.
Features
Drive Control:
Mention of 'Single-pedal model' for driving, indicating advanced drive control.
Maintenance
Fluid Level Check:
Manual covers 'Hydraulic system: Check the oil level'.
📐 Dimensions
Exterior
Model Variant Differences:
Models H20, H25, H30 denote different load capacities (likely 2000kg, 2500kg, 3000kg respectively), implying potential variations in dimensions and wheelbase.
Weights
Operating Weight:
Specific operating weights for H20, H25, H30 are not provided but are critical specifications typically found in a Linde manual.
🛡️ Safety Features
Ratings
Explosion Protection Standards:
The 'EX' designation signifies compliance with ATEX directives or similar international standards for equipment used in explosive atmospheres.
Ec Declaration Of Conformity:
Included in the manual, confirming compliance with relevant EU directives for safety and performance.
Active Features
Braking System:
Covers 'Service brake' and 'Parking brake', with detailed operational instructions.
Warning Systems:
Details 'Insulation monitor warning' and 'Insulation monitor malfunction' specific to explosion-protected equipment.
Passive Features
Operator Protection:
Mentions 'Applying the seat belt', 'Opening the seat belt', 'Adjusting the operator seat', and 'Emergency exit for trucks with rear windscreen'.
Procedures Included
Safety Rules:
Dedicated sections on 'Safety rules', 'Safety information', and 'Operation of industrial trucks in the plant area'.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A - Industrial forklift, infotainment is not a feature. Focus is on operational controls and indicators.
Driver Assistance
Assistance Features:
Features like 'Single-pedal model' driving and integrated control levers for mast/attachments enhance operational efficiency and safety.
Connectivity
Connectivity Features:
N/A - Industrial forklift, typical connectivity features are not applicable. Focus is on robust mechanical and electrical systems.
Electrical System
Monitoring Systems:
The 'Insulation monitor' is a critical safety technology specific to explosion-protected equipment.
🔧 Maintenance
Service Intervals
50 Hour Service:
Checks and services after the first 50 service hours, including cleaning, tightening wheel nuts, checking tyres, cleaning air intake explosion protection, etc.
250 Hour Service:
Includes engine oil change, filter replacement, cleaning crankcase breather, etc.
500 Hour Service:
Includes greasing axle and pivots, checking electrical cables and battery connections, fuel filter replacement, V-belt checks, hydraulic oil level check, cleaning sideshift, mast, and lift chains, etc.
1000 Hour Service:
Includes air filter element renewal, leakage resistance checks, engine mounting checks, hydraulic system leak checks, filter renewals (pressure, suction, breather), parking brake check, etc.
2000 Hour Service:
Includes V-belt drive renewal and tensioning, valve clearance adjustment, injection nozzle checks.
3000 Hour Service:
Includes hydraulic oil renewal, coolant renewal.
Fluid Specifications
Engine Oil Grades:
Manual provides 'Engine oils' with 'Oil grades' and 'Oil viscosity' recommendations.
Diesel Fuel:
Specifications for 'Diesel fuel' are provided.
Hydraulic Oil:
Recommendations for 'Hydraulic oil' and 'Bio-hydraulic oil'.
Lubricants:
Includes specifications for 'Gear oil', 'Lubricating grease', 'Battery grease', and 'Chain spray'.
Coolant:
Specifications for 'Coolant' and 'coolant strength' checks are included.
Known Issues
Soot Filter Management:
Detailed procedures for 'Regenerating the ETB soot filter, type EWR', 'Removing the soot filter', and 'Cleaning the soot filter' indicate this is a key maintenance area for modern diesel engines.
Insulation Monitoring:
Specific focus on 'Insulation monitor', 'Insulation monitor warning', 'Insulation monitor malfunction', and 'Functional check of insulation monitor' highlights potential issues related to electrical integrity in explosion-protected environments.
📚 Vehicle History
Brand Heritage
Lin De Heritage:
Linde Material Handling is a leading global manufacturer of forklifts and warehouse equipment, known for its engineering quality and innovation, particularly in hydrostatic drive systems.
Model Evolution
Explosion Protected Series:
The 351-02 EX series represents Linde's commitment to providing safe material handling solutions for hazardous environments, building on their established truck platforms.
Production
Manufacturing Location:
While not specified, Linde forklifts are typically manufactured in Europe (e.g., Germany) or North America.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Linde is a globally recognized leader in material handling, consistently receiving accolades for innovation and product quality in industrial equipment.
Certifications
Explosion Protection Certification:
The 'EX' certification itself is a critical safety credential, indicating adherence to stringent standards for hazardous environments.
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