Segment:
Industrial Forklift Trucks, Explosion Protected Equipment
Application Environment:
Designed for operation in potentially explosive atmospheres, indicated by 'Ex' designation. Suitable for hazardous environments where standard forklifts cannot operate.
Explosion Protection:
Core feature is explosion protection, critical for safety in specific industrial environments (e.g., chemical plants, refineries, areas with flammable substances).
Engine Type:
Diesel Engine
Documentation Quality:
Original factory documentation ensuring accuracy and completeness of operating and maintenance procedures.
Powertrain:
Engine (Diesel), Fuel System, Cooling System, Exhaust System, Air Intake, Turbocharger, Intercooler
Transmission:
Planetary Transmission, Hydraulic Pumps
Chassis And Bodywork:
Chassis Frame, Bonnet, Floorplate, Overhead Guard, Wheel Mountings, Steering Axle, Tilt Cylinders
Hydraulics:
Hydraulic System, Hydraulic Oil, Hydraulic Filters, Hydraulic Tank, Lift Mast Chains, Lift Cylinders, Fork Arms
Electrical:
Basic Electrical Equipment, Special Electrical Equipment, Fuses, Battery, Electric Cables and Connections
Operator Interface:
Operating Devices, Display Unit, Driver's Seat, Steering Column, Controls (Joystick, Levers), Windscreen Wipers, Signal Horn
Operation:
Pre-shift Checks, Starting and Stopping Engine, Driving (Dual/Single Pedal), Load Handling (Picking Up, Travelling, Setting Down), Adjusting Controls and Seats, Using Attachments, Loading/Transporting
Maintenance:
Service Plans (50, 1000, 2000, 3000, 6000 hour), Engine Maintenance (Oil, Filters, Coolant, Belts), Fuel System Maintenance, Gearbox Maintenance, Chassis Lubrication, Hydraulic System Maintenance, Electrical System Checks, Mast and Fork Maintenance
Troubleshooting:
Malfunctions, Causes and Remedies (Diesel Engine, Hydraulic System), Jump Starting, Towing
Safety:
Safety Guidelines, Residual Risks, Stability, Tip-over Procedures, Handling Consumables, Regulations, Qualified Person Requirements
Depth:
Comprehensive from basic operation and pre-shift checks to detailed maintenance schedules, fluid specifications, troubleshooting, and specific component checks. Includes circuit diagrams for electrical troubleshooting.
Type:
Diesel Internal Combustion Engine
Performance Notes:
Specific horsepower and torque figures are detailed in the 'Technical Data' section of the manual, tailored to H50D Ex and H60D Ex models.
Components:
Fuel Tank, Fuel Pre-filter, Fuel Filter, Fuel System Bleeding Procedure
Components:
Coolant Level Check, Coolant Change, Coolant Concentration Check, Water Cooler Maintenance
Components:
Air Filter Cartridge, Air Filter Safety Cartridge, Dust Discharge Valve, Intake Pipes, Intercooler
Details:
Specific dimensional data for H50D Ex and H60D Ex (e.g., lift height, overall length, width, mast lowered/raised height) are provided in the 'Technical Data' section, along with tyre variants and rim sizes.
Details:
Operational weights and load capacity diagrams for various lift mast configurations and attachments are detailed in the 'Technical Data' section.
Explosion Protection Certification:
Implied certification for operation in hazardous environments (Ex designation). Specific certifications (e.g., ATEX, IECEx) would typically be listed on the vehicle's identification plates.
Braking System:
Detailed checks and operation of the brake system are included.
Signal Horn:
Operation of the signal horn is covered.
Safety Guidelines:
Comprehensive safety guidelines, residual risks, and stability information are provided.
Tip Over Procedure:
Specific instructions for actions in case of a tip-over.
Seatbelt:
Instructions for seatbelt use and checks.
Operator Cab:
Details on the driver's cab, including emergency exit with rear window considerations.
Display Unit:
The manual covers the 'Display Unit,' indicating it provides operational status, diagnostics, and potentially setting adjustments for the truck.
Operating Modes:
Dual-pedal and single-pedal operation modes for driving offer different levels of control and operator preference, enhancing usability.
Joystick Operation:
Detailed instructions for joystick operation, including central lever and single lever configurations, indicating advanced control systems for hydraulic functions.
Major Schedules:
50-hour, 1000-hour, 2000-hour, 3000-hour, and 6000-hour service plans are explicitly detailed. A 'service plan as required' section is also present.
Engine Oil:
Checking and changing engine oil is detailed. Specific viscosity and API/ACEA specifications would be found in the 'Recommendations for Consumables' or 'Technical Data' sections.
Coolant:
Procedures for checking coolant level, changing coolant, and checking coolant concentration are provided. Specific antifreeze/coolant types are usually manufacturer-specified.
Hydraulic Oil:
Instructions for changing hydraulic oil and checking hydraulic system oil levels are included. Specific oil type and capacity are detailed in the manual.
Fuel:
Procedures for draining water from the fuel pre-filter, changing fuel filters, and bleeding the fuel system are covered.
Troubleshooting Guides:
The manual contains specific sections for 'Malfunctions, Causes and Remedies' for both the diesel engine and the hydraulic system, aiding in the diagnosis and resolution of common problems.
Air Filter Maintenance:
Detailed procedures for changing the air filter cartridge, safety cartridge, and checking the dust discharge valve.
Belt Maintenance:
Checking the condition and tension of the V-ribbed belt, and procedures for changing the V-ribbed belt.
Lubrication Points:
Instructions for lubricating overhead guard bearings, tilt cylinder bearings, and other bearing points and joints.
Linade Expertise:
Linde Material Handling is a globally recognized leader in the design and manufacture of forklift trucks and warehouse equipment, known for its engineering innovation and robust product lines.
H Series Significance:
The H-Series represents Linde's range of powerful and efficient diesel counterbalanced forklift trucks. The 'Ex' designation signifies specialized versions designed for hazardous environments, a critical segment for safety-conscious industries.
Manufacturing:
Linde trucks are manufactured to high quality standards, with specific production locations varying by region. This manual applies to the Type 396 Ex generation.
