Powertrain:
Engine, Transmission, Drive Axle, Steering Axle
Hydraulics:
Hydraulic System Oil Level, Working Hydraulic Filter, Hydraulic Tank Breather Filter, Hydraulic Oil Renewal, Hydraulic Return Line Filters, Load Lift System, Mast and Tilt Cylinder Pivots, Lift Chains
Electrical:
Circuit Diagrams, Fuses, Batteries, Electric Cables, Connectors, Connections
Chassis Bodywork:
Cab Door, Cab Interior Light, Engine Cover, Cabin Rear Compartment Door, Driver's Seat, Tyres, Wheel Nuts, Chassis Frame, Drive Shaft, Steering Axle, Cab Mountings, Mirrors, Seat Belt
Controls Indicators:
Controls and Indicators, Gauges, Switches, Warning Lights, Gear Shift Control, Load Lift Controls, Horn, Windscreen Wipers and Washers, Hazard Warning Lights
User Interface:
Controls and indicators, gauges, switches, warning lights, driver's seat adjustment, cab lighting.
Operation:
Truck Takeover, Normal Start, Driving, Steering, Stopping, Inching, Parking, Load Lifting, Load Depositing, Travelling with Load
Maintenance Checks:
Battery Condition, Tyre Condition and Pressure, Wheel Nut Tightening, Hydraulic System Oil Level, Engine Oil Level, Fuel Level, Transmission Oil Level, Coolant Level, Fuel and Lubricant Handling, Truck Lighting, Park Brake, Mirrors, Seat Belt, Chassis Frame, Drive Shaft, Steering Axle, Engine Mountings, Intake and Exhaust Systems, Air Filter, Radiator and Oil Cooler, Vibration Damper, Toothed Belt and Idler Pulley, Valve Clearances, Injection Nozzles, Transmission Mountings, Drive Axle Mountings, Truck Welds Inspection, Structured Components Inspection
Maintenance Tasks:
Engine Oil Change, Fuel Filter Cleaning, Fuel Pre-filter with Water Monitor Replacement, Air Filter Safety Element Renewal, Engine Coolant Renewal, Transmission Filter Change, Transmission Oil Change, Hydraulic Oil Renewal, Lift Chain Renewal
Troubleshooting:
Diesel Engine Troubleshooting, Hydraulic System Troubleshooting
Safety:
Safety Rules, Operating with Guards Removed, Park Brake, Malfunctions, Residual Risks, Stability, Handling Fuel, Lubricants, and Coolant, Restraining Devices
Ancillary Operations:
Cab Door Opening/Closing, Cab Interior Light Operation, Engine Cover Opening, Cabin Rear Compartment Door Opening, Working Hydraulic Filter Panel Access, Battery Access, Truck Lighting Operation, Hazard Warning Lights Operation, Horn Operation, Windscreen Wipers/Washers Operation, Cab Heater/Climate Control Operation, Trailer Coupling, Towing, Hoisting the Truck, Jack Locations for Wheel Changes
Inspection:
Includes daily checks, pre-operation checks, and scheduled inspections across all major systems.
Mechanical Repair:
Covers wheel removal/refitting (drive and steer axles), work on mast and front part of truck.
Depth:
Comprehensive coverage from basic operation and daily checks to scheduled maintenance, component renewal, and troubleshooting. Includes detailed circuit diagrams and technical specifications for in-depth understanding and repair.
Diagrams:
Includes Electrical circuit drawing and Hydraulic circuit drawing, enabling detailed technical understanding and troubleshooting.
Schedule:
Detailed inspection and maintenance schedule covering: As required, First 50 hours, 500h, 1000h, 2000h, 3000h, 5000h, 6000h services.
First Service:
First 50 hours service plan detailed.
Engine Oil:
Recommendations provided in the manual.
Transmission Oil:
Recommendations provided in the manual.
Hydraulic Oil:
Recommendations provided in the manual.
Fuel:
Diesel Fuel (specific grade recommendations in manual).
Coolant:
Checking coolant strength and renewal procedures included.
Common Wear Items:
Likely includes tires, hydraulic filters, engine filters, engine oil, transmission oil, and lift chains based on maintenance schedule.
Mast Chains:
Check and adjust, lubricate with chain spray, renew when stretched.
Lift Chains:
Renew at least every 6000h or 3 years, or when 2% stretch is attained.
Truck Welds:
Inspection of truck welds.
Structured Components:
Check the condition of structured components.