🏷️ Basic Information

Make:

Malaguti

Model:

Madison

Covered Models:

Madison 125, Madison 150, Madison 250

Production Era:

Late 1990s - Early 2000s (Specific model years for 125/150/250 variants are implied but not explicitly stated in product info. Assume coverage for common production years within this range.)

Engine Codes:

Not explicitly provided, but generally associated with Piaggio/Minarelli based 125cc, 150cc, and 250cc 4-stroke engines.

👋 Introduction

Positioning:

The Malaguti Madison was positioned as a premium, sporty scooter in its class, offering a balance of performance, comfort, and style. It competed with other European and Japanese maxi-scooters of the late 90s and early 2000s.

Competitors:

Key competitors during its production era included models like the Yamaha X-MAX, Honda Foresight, Suzuki Burgman, and Aprilia Leonardo.

Product Selling Points:

Targeted at riders seeking a capable urban commuter with the potential for longer trips, emphasizing ease of use, reliability, and the brand's Italian heritage.

Benefit To Owner:

Empowers owners to perform maintenance and repairs themselves, saving money on labor costs, increasing understanding of their vehicle, and ensuring proper upkeep for longevity and performance.

📋 Manual Details

Primary Coverage:

Malaguti Madison 125, 150, and 250 scooter models.

Page Count:

302 pages

Manual Type:

Service and Repair Manual

Language:

Likely English, based on typical product descriptions for international markets. Specific language not confirmed in product info.

Format:

Print/Digital (Product description implies a physical manual, but often such services offer digital as well. Assume print for this context.)

📖 Manual Coverage

Engine:

Detailed coverage including disassembly, assembly, inspection, tuning, and troubleshooting of the engine (e.g., cylinder head, piston, crankshaft, valves, timing). Specific engine architecture (e.g., 4-stroke, 2-valve/4-valve) is implied by displacement.

Fuel System:

Covers carburetor or fuel injection systems, fuel pump, fuel filter, and related components. Specifics depend on model year and market. For carbureted models, includes jetting, float adjustment, and cleaning. For FI, covers injectors and sensors.

Transmission Drivetrain:

Comprehensive information on the Continuously Variable Transmission (CVT) system, including clutch, variator, drive belt, torque converter, and final drive. Includes inspection, replacement, and adjustment procedures.

Cooling System:

Details on the liquid cooling system, including radiator, water pump, thermostat, hoses, coolant types, and bleeding procedures.

Electrical System:

Extensive coverage of the ignition system, starting system (starter motor, battery), charging system (alternator/stator, regulator/rectifier), lighting, and accessories. Includes wiring diagrams and troubleshooting.

Brakes:

Detailed procedures for front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, discs, and brake fluid specifications and bleeding.

Suspension:

Information on front telescopic forks and rear shock absorber(s), including fork oil levels, seals, and shock absorber inspection and replacement.

Chassis Frame:

Covers frame inspection, steering head bearings, and wheel bearings.

Bodywork Fairings:

Procedures for removing and installing body panels, fairings, seat, and other cosmetic components. May include fastener torque specifications.

Routine Maintenance:

Oil changes, filter replacements (oil, air), spark plug checks/replacement, brake fluid checks/replacement, coolant checks/replacement, tire pressure checks, chain/belt adjustments (if applicable, though scooters typically use belt drives).

Troubleshooting:

Diagnostic guides for common and uncommon problems, often presented in a step-by-step format for identifying and resolving issues across all major systems.

Engine Overhaul:

Complete teardown and reassembly procedures for engine components, including critical clearances, torque specifications, and sealing methods.

Electrical Diagnostics:

Detailed guidance on using multimeters, testing components, and interpreting wiring diagrams for fault finding.

Brake Service:

Includes bleeding procedures, pad replacement, caliper servicing, and master cylinder inspection/rebuild.

Suspension Repair:

Fork seal replacement, oil level adjustments, and rear shock absorber servicing.

Drivetrain Maintenance:

CVT belt inspection and replacement, clutch and variator maintenance.

Wheel Tire Service:

Wheel bearing replacement, tire mounting/balancing (implied).

Depth:

Comprehensive, covering everything from basic owner maintenance to advanced mechanical and electrical repairs. Suitable for DIY enthusiasts and professional technicians.

Diagnostic Tools:

Implies use of standard hand tools, torque wrenches, and potentially basic diagnostic electrical tools (multimeter). Specific diagnostic equipment for electronic systems is unlikely for this era unless specifically mentioned.

📊 Manual Specifications

File Format:

If digital: PDF. If print: Physical bound document.

Print Quality:

Assumed to be good quality for readability and durability, typical of official or high-quality aftermarket manuals.

Binding Type:

Likely perfect binding or saddle-stitched for print versions, allowing pages to lay relatively flat for workshop use.

Paper Type:

Durable paper stock, possibly with a matte finish to reduce glare in workshop environments.

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, typically single-cylinder (specific valve count not provided but common for displacements).

Displacement 125Cc:

Approximately 125cc (e.g., 124cc-125cc). Often based on Piaggio or Minarelli engines.

Displacement 150Cc:

Approximately 150cc. Similar engine architecture to 125cc but with increased bore or stroke.

Displacement 250Cc:

Approximately 250cc. Likely a larger displacement version of the same engine family.

Horsepower 125Cc:

Typically in the range of 10-15 HP, depending on specific tuning and year. Governed by A1 license requirements in many European countries.

Horsepower 250Cc:

Generally in the range of 18-22 HP, offering more substantial performance for longer journeys and higher speeds.

Torque:

Specifications vary by displacement, but generally tuned for strong low-to-mid range torque for responsive acceleration from a standstill and through city traffic.

Fuel Delivery 125 150Cc:

Likely carbureted for earlier models, with potential for fuel injection on later iterations or specific market versions.

Fuel Delivery 250Cc:

More commonly featured fuel injection, especially on later models, for better emissions control and performance consistency.

🔧 Transmission

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Optional Transmissions:

None for this model line; CVT is standard.

Drivetrain Components:

Includes variator (drive pulley system), drive belt, torque converter (driven pulley system), and final drive gears.

Fluid Type Drive:

Specific gearbox oil required for the final drive; transmission fluid for CVT cooling/operation is not typically separate in this type of scooter.

📐 Dimensions

Length:

Approximate: 2000-2150 mm (Varies slightly by specific model and year)

Width:

Approximate: 750-800 mm (Including mirrors)

Height:

Approximate: 1350-1450 mm (Including windscreen)

Dry Weight 125Cc:

Approximately 150-160 kg

Dry Weight 250Cc:

Approximately 170-185 kg

Fuel Tank Capacity:

Typically around 10-12 liters

Underseat Storage:

Designed for at least one full-face helmet, with additional space for small items. Specific capacity varies.

🛡️ Safety Features

Crash Test Data:

Official crash test ratings are not typically published for scooters of this era in the same manner as automobiles. Safety relies on design integrity and rider skill.

Braking System:

Combination of disc brakes front and rear. ABS may have been an option on some later or higher-spec models, but was not standard on most 125-250cc scooters of the period.

Lighting:

Halogen headlights for adequate night visibility, brake lights, and turn signals.

Frame Construction:

Steel frame, designed for rigidity and stability.

Tires:

Tubeless tires for reduced risk of sudden deflation. Tire size specifications for front and rear are detailed within the manual.

💡 Technology Features

Instrument Panel:

Analog or digital/analog combination instrument cluster displaying speedometer, tachometer, fuel level, coolant temperature, and indicator lights.

ABS Availability:

ABS was an optional feature on higher-spec models or later production runs, not standard across the range.

Connectivity Features:

No modern connectivity features like Bluetooth or smartphone integration are present on models of this era.

🔧 Maintenance

Engine Oil Change:

Typically every 3,000-5,000 km or annually, whichever comes first. Refer to specific manual for exact mileage.

Air Filter Service:

Inspection every 5,000 km, replacement every 10,000-15,000 km or as needed based on operating conditions.

Spark Plug Replacement:

Check every 5,000 km, replace every 10,000-20,000 km depending on plug type.

Belt Drive Inspection:

Inspect CVT belt for wear and cracks every 10,000 km, replace generally between 15,000-25,000 km depending on usage and quality.

Engine Oil Type:

API SG or higher, SAE 10W-40 or 15W-50 recommended. Check manual for exact specification.

Engine Oil Capacity:

Approximate: 1.0-1.2 liters for 125/150cc, 1.3-1.5 liters for 250cc. Refer to manual.

Brake Fluid Type:

DOT 4 recommended for hydraulic brake systems.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50 ratio).

Final Drive Oil:

Hypoid gear oil, SAE 80W-90 or similar. Capacity typically around 0.1-0.15 liters.

Common Wear Items:

CVT belt wear, variator rollers, brake pads, tires, fork seals, and starter motor brushes can be common wear items on scooters of this age and mileage.

Potential Electrical Issues:

Regulator/rectifier failure, stator winding issues, and battery drain can occur due to age and vibration.

Cooling System Concern:

Thermostat sticking, radiator blockages, or water pump seal leaks can affect cooling efficiency.

📚 Vehicle History

Malaguti Legacy:

Malaguti is an Italian manufacturer with a long history dating back to 1930, known for its motorcycles and scooters, often characterized by stylish design and good performance.

Madison Lineage:

The Madison line represented Malaguti's entry into the growing maxi-scooter market, offering a more substantial and comfortable alternative to smaller capacity scooters. The 125cc, 150cc, and 250cc variants provided tiered performance options.

Manufacturing Location:

Primarily manufactured in Italy by Malaguti.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for the Madison are not readily recalled, Malaguti scooters generally received recognition for their design and Italian flair within the European scooter market.

Consumer Reviews:

Generally reviewed positively for its handling, comfort, and engine performance relative to its class, especially the 250cc version.