🏷️ Basic Information

Make:

Malaguti

Model:

Madison 250

Type:

Scooter

👋 Introduction

Segment:

Premium mid-size scooter segment, popular in European markets.

Target Audience:

Commuters, urban riders, and touring enthusiasts seeking performance and comfort.

Competitors:

Piaggio Beverly 250, Yamaha X-MAX 250, Honda Forza 250.

Engine Type:

Liquid-cooled, 4-stroke, single-cylinder engine.

Transmission Type:

Automatic CVT (Continuously Variable Transmission).

Design Philosophy:

Emphasis on comfortable ergonomics, practical storage, and sporty styling.

📋 Manual Details

Engine:

True

Transmission:

True

Chassis:

True

Electrical System:

True

Bodywork:

True

Maintenance:

True

Troubleshooting:

True

Repair:

True

Pages:

306

Type:

Factory Service Repair Manual

Supported Languages:

English, Italian, French, German, Spanish

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, cylinder head, piston, crankshaft, lubrication system.

Engine Management:

Fuel injection system, ignition system, sensors, ECU diagnostics.

Cooling System:

Radiator, fan, thermostat, coolant flow, pressure testing.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, lambda sensor.

Transmission Cvt:

Continuously Variable Transmission (CVT) operation, belt, variator, clutch.

Brakes Front:

Brake caliper, discs, pads, master cylinder, hydraulic lines.

Brakes Rear:

Brake caliper, discs, pads, master cylinder, hydraulic lines, parking brake.

Suspension Front:

Telescopic forks, oil seals, springs, steering head bearings.

Suspension Rear:

Shock absorber, swingarm, bushings, linkage.

Wheels Tires:

Wheel bearings, tire pressure, rim specifications, wheel balancing.

Fuel System:

Fuel tank, fuel pump, fuel filter, injectors, pressure regulator.

Electrical Lighting:

Headlights, taillights, turn signals, bulb specifications.

Electrical Instruments:

Dashboard, speedometer, tachometer, warning lights, switches.

Electrical Battery Charging:

Battery maintenance, charging system, alternator/stator, voltage regulator.

Electrical Starting:

Starter motor, starter solenoid, ignition switch.

Electrical Wiring Diagrams:

Complete, color-coded wiring schematics for all systems.

Bodywork Panels:

Fairings, seat, storage compartment, removal and installation.

Frame Chassis:

Frame inspection, welds, steering geometry.

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain/belt adjustment (if applicable).

Engine Disassembly Reassembly:

Step-by-step instructions with torque specifications and critical tolerances.

Transmission Overhaul:

Detailed procedures for CVT maintenance and repair.

Brake System Service:

Bleeding procedures, pad replacement, caliper service.

Suspension Fork Rebuild:

Front fork oil change, seal replacement.

Electrical Component Testing:

Diagnosis and testing of sensors, actuators, and control units.

Diagnostic Troubleshooting:

Flowcharts and symptom-based diagnostic guides.

Bodywork Repair Replacement:

Panel removal, alignment, and fastener specifications.

Depth:

Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts.

Diagnostics Coverage:

Includes specific diagnostic trouble codes (DTCs) and testing procedures.

Special Tools:

Lists required special tools for specific repair procedures.

Torque Specifications:

All critical fasteners have specified torque values.

Visual Aids:

Hundreds of high-quality photos and detailed diagrams.

📊 Manual Specifications

Format:

PDF

Quality:

High Quality & Fully Printable

Searchability:

Likely searchable text within the PDF, enhancing user experience.

Type:

Digital (PDF) - N/A for binding; printable for physical binding.

Type:

N/A for digital format, but printable on standard paper.

⚙️ Engine Specifications

Make:

Malaguti (likely Piaggio derivative or licensed design)

Type:

4-stroke, Single Cylinder, Liquid-Cooled, SOHC

Displacement:

Approximately 244 cc to 278 cc (common for this engine class, precise value depends on specific year/variant covered by manual)

Bore X Stroke:

Example: 72 mm x 60 mm (needs manual confirmation)

Compression Ratio:

Example: 10.5:1 to 11.5:1 (needs manual confirmation)

Horsepower:

Typically around 20-23 HP (needs manual confirmation)

Torque:

Typically around 20-23 Nm (needs manual confirmation)

Injection Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (RON 95 recommended)

Fuel Capacity:

Example: 10-12 Liters (needs manual confirmation)

Oil Type Capacity:

Example: SAE 10W-40, API SG or higher, 1.2-1.5 Liters (needs manual confirmation)

Type:

Electronic Ignition (CDI)

Type:

Liquid Cooling with Fan

🔧 Transmission

Type:

Automatic CVT (Continuously Variable Transmission)

Drive System:

Belt Drive

Type:

N/A (CVT is standard)

Variator:

Self-adjusting variator system for optimal gear ratio.

Clutch:

Automatic centrifugal clutch.

Type:

CVT Oil (Specific grade recommended, e.g., SAE 80W-90 for final drive, specific CVT fluid for variator - needs manual confirmation)

Final Drive Oil:

Example: 0.2 Liters (needs manual confirmation)

📐 Dimensions

Length:

Example: ~2100 mm (needs manual confirmation)

Width:

Example: ~750 mm (needs manual confirmation)

Height:

Example: ~1400 mm (seat height, needs manual confirmation)

Dry Weight:

Example: ~160-180 kg (needs manual confirmation)

Gross Vehicle Weight Rating:

Example: ~340 kg (needs manual confirmation)

Underseat Storage:

Significant storage capacity, capable of holding one full-face helmet (design dependent, needs manual confirmation).

🛡️ Safety Features

Crash Test Results:

N/A for scooters in typical automotive crash test standards; safety features focus on stability and braking.

Braking System:

Disc brakes front and rear, often with ABS as an option or standard on later models (needs manual confirmation).

Lighting:

Powerful headlight, taillight, and turn signals for visibility.

Tires:

Tubeless tires for improved puncture resistance and performance.

Frame Construction:

Robust steel frame for stability.

Ergonomics:

Comfortable riding position to reduce fatigue.

💡 Technology Features

Dashboard:

Analog speedometer and tachometer, digital odometer, fuel gauge, and warning lights.

ABS:

Available on certain model years/trims as an option.

Bluetooth:

Typically not a standard feature on models from this era.

🔧 Maintenance

Engine Oil Change:

Example: Every 5,000 km or 6 months (needs manual confirmation)

Oil Filter Replacement:

Example: Every 10,000 km or annually (concurrent with oil change for convenience, needs manual confirmation)

Air Filter Cleaning Replacement:

Example: Check every 5,000 km, replace as needed (needs manual confirmation)

Spark Plug Check Replacement:

Example: Check every 10,000 km, replace every 20,000 km (needs manual confirmation)

Cvt Belt Inspection Replacement:

Example: Inspect every 10,000 km, replace every 20,000-30,000 km (needs manual confirmation)

Brake Fluid Change:

Example: Every 2 years or 20,000 km (needs manual confirmation)

Coolant Change:

Example: Every 2 years or 30,000 km (needs manual confirmation)

Engine Oil:

Example: SAE 10W-40, API SG or higher (needs manual confirmation)

Brake Fluid:

Example: DOT 4 (needs manual confirmation)

Coolant:

Example: Ethylene glycol based coolant, 50% mixture with distilled water (needs manual confirmation)

Final Drive Oil:

Example: SAE 80W-90 GL-4 (needs manual confirmation)

Common Problems:

While the manual covers comprehensive repairs, common scooter issues can include CVT belt wear, battery health, and occasional electrical gremlins. Specific Malaguti Madison 250 known issues would be detailed in the troubleshooting section.

📚 Vehicle History

Manufacturer:

Malaguti is an Italian manufacturer with a long history in motorcycle and scooter production, known for sporty and stylish designs.

Introduction Period:

The Madison 250 was part of Malaguti's line-up in the early to mid-2000s, targeting the growing maxi-scooter market.

Engine Platform:

Likely utilizes a Piaggio Quasar engine or a similar robust Italian-designed powerplant.

Manufacturing Location:

Primarily manufactured in Italy by Malaguti.

🏆 Awards & Recognition

Industry Awards:

Specific awards are not readily available for this model in general public records; focus is on its performance and practicality in its segment.

Consumer Reviews:

Generally well-regarded for its comfortable ride and capable engine for its class.