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Mazda 3 2007 (1st Generation) Workshop Service Repair Manual
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Basic Information Identification Make: Mazda Model: Mazda 3 Model Code: BK Year: 2007 Generation Generation Designation: 1st Generation Generation Years: 2003-2009 Codes Chassis Code: BK14 Introduction Market Position Segment: Compact...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | Mazda 3 |
| Model Code: | BK |
| Year: | 2007 |
| Generation | |
| Generation Designation: | 1st Generation |
| Generation Years: | 2003-2009 |
| Codes | |
| Chassis Code: | BK14 |
| Introduction | |
| Market Position | |
| Segment: | Compact car (C-segment) |
| Target Audience: | Youthful buyers, families seeking economical and stylish transportation |
| Reputation: | Known for sporty handling, stylish design, and reliable performance. |
| Competitive Analysis | |
| Key Competitors: | Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Subaru Impreza |
| Key Features | |
| Design Philosophy: | Nagare (flow) design language, emphasizing sportiness and aerodynamic efficiency. |
| Driving Dynamics: | Tuned chassis, independent suspension, and responsive steering contributing to an engaging driving experience. |
| Interior Quality: | Often praised for above-average interior materials and ergonomic design for its class. |
| Manual Details | |
| Coverage Areas | |
| Primary Markets: | Global (North America, Europe, Asia) |
| Trim Levels Covered: | All trims (e.g., i Sport, i Touring, s Sport, s Touring, s Grand Touring) |
| Body Styles Covered: | Sedan, Hatchback |
| Page Count | |
| Estimated Page Count: | 1500-2500 (typical for comprehensive workshop manuals of this era) |
| Manual Type | |
| Manual Type: | Workshop Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, cylinder head, piston/connecting rod, crankshaft/flywheel, lubrication system, cooling system, timing system (belt/chain), valve train |
| Engine Management: | Fuel injection system, ignition system, emission control system, engine control module (ECM/PCM) diagnostics, sensors and actuators |
| Transmission Manual: | Clutch, gearbox assembly, shift mechanism, final drive |
| Transmission Automatic: | Automatic transmission assembly, torque converter, hydraulic control, electronic control unit (TCU/ECM) |
| Drivetrain: | Front axle, rear axle, driveshafts, CV joints, differential |
| Suspension: | Front suspension (struts, control arms, ball joints), rear suspension (multi-link, trailing arms), shock absorbers, springs |
| Steering: | Power steering system (hydraulic/electric), steering gear, steering column, tie rods |
| Brakes: | Front and rear brakes (disc/drum), ABS system, brake booster, master cylinder, hydraulic lines, parking brake |
| Electrical System: | Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams |
| Body Electrical: | Lighting system (headlights, taillights, interior), horn, wipers, washers, power windows, central locking |
| Climate Control: | HVAC system, refrigerant, compressor, evaporator, heater core, blower motor |
| Body And Trim: | Body panels, bumpers, doors, hood, trunk/liftgate, interior trim, seats |
| Safety Systems: | Airbag system, seat belt pre-tensioners, SRS module diagnostics |
| Procedures Included | |
| Maintenance Procedures: | Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change |
| Diagnostic Procedures: | Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, component testing procedures |
| Repair Procedures: | Component removal and installation, major component overhaul, bodywork repair, electrical system repair |
| Calibration Procedures: | Wheel alignment, steering angle sensor calibration (if applicable) |
| Specifications And Tolerances: | Torque specifications, clearance measurements, fluid capacities, pressure specifications |
| Technical Depth | |
| Diagnostic Tools: | Includes information on using OBD-II scanners and specific Mazda diagnostic tools (e.g., WDS/IDS) |
| Complexity: | Comprehensive, covering basic maintenance to complex engine and transmission rebuilds. Suitable for professional technicians and advanced DIYers. |
| Wiring Diagrams: | Detailed electrical wiring diagrams for all major systems, including component locations and connector pinouts. |
| Troubleshooting Logic: | Systematic approach to diagnosing faults, often presented in flowcharts or decision trees. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchable: | Yes (typically, depending on PDF creation) |
| Print Quality | |
| Resolution: | High-resolution, suitable for clear printing of diagrams and text. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code 1: | LF-DE (MZR 2.0L) |
| Engine Displacement 1: | 1998 cc (2.0 Liters) |
| Engine Configuration 1: | Inline 4-cylinder, DOHC, 16 valves |
| Horsepower 1: | 148 hp @ 6000 rpm |
| Torque 1: | 135 lb-ft @ 4500 rpm |
| Engine Variants | |
| Engine Code 2: | L3-VE (MZR 2.3L DISI Turbo - Mazdaspeed variant) |
| Engine Displacement 2: | 2261 cc (2.3 Liters) |
| Engine Configuration 2: | Inline 4-cylinder, DOHC, 16 valves, Turbocharged |
| Horsepower 2: | 263 hp @ 5500 rpm |
| Torque 2: | 280 lb-ft @ 3000 rpm |
| Performance | |
| Fuel Type: | Unleaded gasoline |
| Emission Controls: | Catalytic converter, EGR (Exhaust Gas Recirculation) |
| Fuel System | |
| Injection Type 1: | Electronic Fuel Injection (EFI) |
| Injection Type 2: | Direct Injection (DISI Turbo) |
| Transmission | |
| Standard | |
| Standard Transmission Type: | 5-speed manual (FWD) |
| Optional | |
| Optional Transmission Type: | 5-speed automatic (FWD, some with Activematic manual shift mode) |
| Optional Transmission Type AWD: | 5-speed automatic (AWD - optional on certain trims) |
| Features | |
| Transmission Fluid Spec Auto: | Mazda ATF JWS 3317 (or equivalent) |
| Transmission Fluid Spec Manual: | API GL-4, SAE 75W-90 synthetic gear oil (check manual for exact spec) |
| Dimensions | |
| Exterior | |
| Length: | 4415 mm (Sedan) / 4335 mm (Hatchback) |
| Width: | 1745 mm |
| Height: | 1455 mm (Sedan) / 1445 mm (Hatchback) |
| Wheelbase: | 2640 mm |
| Weights | |
| Curb Weight Min: | 1350 kg (approx. for 2.0L Sedan) |
| Curb Weight Max: | 1550 kg (approx. for Mazdaspeed3) |
| Wheel Bolt Pattern: | 5x114.3 |
| Wheel Size Standard: | 15-inch or 16-inch alloy or steel |
| Wheel Size Sport: | 17-inch or 18-inch alloy (Mazdaspeed3) |
| Tire Size Standard: | 205/55R16 or 205/50R17 (common) |
| Tire Size Sport: | 215/45R18 (Mazdaspeed3) |
| Cargo | |
| Cargo Volume Sedan: | 410 Liters (approx.) |
| Cargo Volume Hatchback: | 340 Liters (seats up) / 1040 Liters (seats down) |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact: | 5-Star (Driver and Passenger) |
| NHTSA Side Impact: | 5-Star (Front), 4-Star (Rear) |
| IIHS Front Overlap: | Good |
| IIHS Side Impact: | Good |
| Active Features | |
| ABS: | Standard (Anti-lock Braking System) |
| Ebd: | Standard (Electronic Brake-force Distribution) |
| Traction Control: | Optional/Standard on higher trims |
| Stability Control: | Optional/Standard on higher trims (DSC - Dynamic Stability Control) |
| Passive Features | |
| Airbags Front: | Standard (Dual front airbags) |
| Airbags Side: | Standard (Front side-impact airbags) |
| Airbags Curtain: | Standard (Full-length side-curtain airbags on many trims) |
| Seatbelts: | 3-point front and rear seatbelts, front seatbelt pretensioners |
| Technology Features | |
| Infotainment | |
| Audio System: | Bose premium audio system available on higher trims, with CD player and auxiliary input. |
| Climate Control Type: | Manual or Automatic Climate Control (ACC) available. |
| Driver Assistance | |
| Cruise Control: | Standard on most trims. |
| Keyless Entry Start: | Available on higher trims (Mazda Advanced Keyless Entry & Start System). |
| Connectivity | |
| Usb Port: | Not standard on all models; may be dealer-installed accessory or part of upgraded audio systems. |
| Bluetooth: | Available on later models or as an accessory. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specific intervals). |
| Air Filter Replacement: | Every 30,000-50,000 miles or as needed. |
| Spark Plug Replacement: | Approx. 60,000-100,000 miles (NGK Iridium recommended for optimal performance and longevity). |
| Coolant Flush: | Every 50,000-60,000 miles or 4-5 years. |
| Brake Fluid Flush: | Every 2-3 years or as recommended. |
| Fluid Specifications | |
| Engine Oil Spec: | SAE 5W-20 or 5W-30 (API SN or higher). |
| Engine Oil Capacity: | 4.5-4.8 Liters (approx. with filter, 2.0L engine). |
| Coolant Type: | Mazda Genuine Super Long Life Coolant (Blue) or equivalent silicate-free, long-life antifreeze. |
| Power Steering Fluid: | Mazda Genuine Power Steering Fluid or Dexron III/Mercon ATF (check manual). |
| Known Issues | |
| Rust Prone Areas: | Rear wheel arches, rocker panels, and subframes are susceptible to corrosion, especially in areas with road salt. |
| Engine Mounts: | Front engine mount (especially hydraulic mount) can degrade, leading to increased vibration and noise. |
| Clutch Wear: | Manual transmission clutches can wear out, particularly with aggressive driving or high mileage. |
| Power Steering Pump: | Early models may experience occasional power steering pump leaks or failures. |
| Catalytic Converter: | Potential for catalytic converter failure due to age or engine misfires. |
| Vehicle History | |
| Brand Heritage | |
| Mazda Heritage: | Mazda has a long history of producing reliable and driver-focused vehicles, often emphasizing unique engineering solutions and 'Zoom-Zoom' driving dynamics. |
| Model Evolution | |
| Generation 1 Launch: | Introduced globally in 2003 (for the 2004 model year in North America), replacing the Mazda Familia/323. |
| Mid Cycle Refresh: | Received a facelift for the 2006 model year, with updated styling, interior refinements, and improved features. |
| Production | |
| Manufacturing Locations: | Hofu, Yamaguchi Prefecture, Japan; Flat Rock, Michigan, USA (for North American market initially) |
| Platform: | Ford C1 platform (shared with Ford Focus, Volvo S40/V50) |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver Best: | Named to Car and Driver's 10Best list for 2007. |
| IIHS Top Safety Pick: | Achieved IIHS Top Safety Pick status in many model years. |
| Ratings | |
| Kes Handling Rating: | Consistently praised by automotive journalists for its sharp handling and communicative steering. |