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Mazda 323 1987 Workshop Service Repair Manual

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Basic Information Identification Make: Mazda Model: 323 Year: 1987 Codes Chassis Code: BF Series Introduction Market Position Market Segment: Compact car, economy car Competitive Analysis Key Competitors: Honda Civic, Toyota...
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Taper: Car
Distributeur:
UGS: 68217
Mots clés: 1987 323 Car Cars Mazda Misc
Mazda 323 1987 Workshop Service Repair Manual
Basic Information
Identification
Make: Mazda
Model: 323
Year: 1987
Codes
Chassis Code: BF Series
Introduction
Market Position
Market Segment: Compact car, economy car
Competitive Analysis
Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Volkswagen Golf
Key Features
Vehicle Design Philosophy: Practical, reliable, fuel-efficient, driver-oriented cockpit
Manual Value Proposition: Empowers owners and technicians with factory-level repair knowledge for cost-effective maintenance and repairs.
Manual Details
Coverage Areas
Manual Type: Workshop Service Repair Manual
Language: English
Format: PDF Download
Completeness: Complete Official Factory Service Manual
Page Count
Estimated Page Count: Hundreds of Pages
Manual Coverage
Systems Covered
Engine: Engine mechanical, engine management, ignition, fuel, cooling, lubrication, emissions control
Transmission: Manual transmission, automatic transmission, clutch, driveline
Brakes: Hydraulic system, front disc brakes, rear drum brakes, parking brake, ABS (if equipped)
Suspension: Front suspension (MacPherson strut), rear suspension (independent or beam axle depending on variant), steering system
Electrical: Battery, charging system, starting system, lighting, instrumentation, body electrical, wiring diagrams
Body: Body structure, exterior panels, interior trim, doors, windows, seats, HVAC system
Wheel Tires: Wheel specifications, tire pressure recommendations, wheel alignment
Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, pipes, and hanger components.
Cooling System: Radiator, fan, water pump, thermostat, hoses, coolant reservoir, and heater core.
Lubrication System: Oil pump, oil pan, oil filter, oil galleries, and oil pressure testing.
Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor or EFI components, idle speed control.
Procedures Included
Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair: Component removal and installation, adjustments, rebuild procedures
Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures
Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Troubleshooting: Step-by-step diagnostic flowcharts for common drivability and electrical issues
Engine Timing: Camshaft timing belt inspection, adjustment, and replacement procedures; ignition timing adjustment.
Technical Depth
Depth: Comprehensive, covering routine maintenance to major overhauls and diagnostics
Engine Rebuild: Detailed instructions for engine disassembly, inspection, measurement, and reassembly, including piston ring gap, bearing clearance, and valve guide inspection.
Electrical Diagnostics: Comprehensive wiring diagrams with component identification and testing procedures for all electrical circuits.
Manual Specifications
File Format
Digital Format: PDF (Portable Document Format)
Print Quality
Printability: Printable in its entirety or select pages
Binding Type
Digital Binding: N/A (Downloadable digital file)
Paper Type
Digital Paper Simulation: Simulates high-quality workshop manual pages
Engine Specifications
Primary Engine
Engine Code Common: FE Series (e.g., FE3, FE5)
Displacement Common: 1.5L (1490 cc) and 1.6L (1597 cc)
Configuration Common: Inline-4 cylinder, SOHC
Performance
Horsepower Range Approx: 70-80 HP (varies by engine variant)
Torque Range Approx: 80-90 lb-ft (varies by engine variant)
Fuel System
Fuel Delivery Common: Carbureted (e.g., 2-barrel) or Electronic Fuel Injection (EFI)
Fuel Type: Unleaded Gasoline
Engine Management
Ignition System: Electronic Ignition (Distributor-based)
Transmission
Standard
Transmission Type Standard: 5-speed Manual Transmission
Optional
Transmission Type Optional: 3-speed or 4-speed Automatic Transmission
Features
Clutch Type: Single Dry Plate, Diaphragm Spring
Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 (check manual for exact spec)
Transmission Fluid Spec Automatic: Dexron II or equivalent (check manual for exact spec)
Dimensions
Exterior
Body Styles: 3-door Hatchback, 4-door Sedan, 5-door Hatchback (often called the 'Familia GT-X' or similar)
Wheelbase Approx: 98.2 inches (2495 mm)
Weights
Curb Weight Range Approx: 2100-2400 lbs (950-1090 kg) depending on body style and equipment
Safety Features
Ratings
Crash Test Availability: Limited availability of comprehensive crash test data for this era
Active Features
Braking System: Front disc brakes, rear drum brakes; optional ABS on some higher trims/markets
Passive Features
Seatbelts: Front seatbelts, rear seatbelts
Body Construction: Unit-body construction with crumple zones
Technology Features
Infotainment
Audio System: Factory AM/FM radio with cassette player, optional CD player on higher trims
Climate Control: Manual HVAC system (heater and air conditioning)
Driver Assistance
Active Safety Features: Limited; primarily focused on mechanical reliability and basic safety structures.
Connectivity
Connectivity Options: N/A (Pre-OBD-II era, no advanced connectivity)
Maintenance
Service Intervals
Oil Change Interval Approx: Every 3,000-5,000 miles (4,800-8,000 km) or 6 months
Air Filter Replacement Interval Approx: Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement Interval Approx: Every 30,000-60,000 miles (48,000-96,000 km)
Fluid Specifications
Engine Oil Spec: API SG or SH, SAE 10W-30 or 5W-30 (check manual for seasonal recommendations)
Coolant Spec: Ethylene Glycol based antifreeze/coolant (e.g., Mazda FL22 or equivalent)
Brake Fluid Spec: DOT 3 or DOT 4
Power Steering Fluid Spec: ATF Dexron II or equivalent (if power steering equipped)
Known Issues
Common Wear Item: Wear in suspension and steering components (bushings, tie rod ends)
Fluid Capacities
Engine Oil Capacity Approx: 3.5-4.0 Liters (3.7-4.2 US Quarts) with filter change (varies by engine)
Coolant Capacity Approx: 5.5-6.5 Liters (5.8-6.9 US Quarts) (varies by model)
Manual Transmission Fluid Capacity Approx: 1.8-2.0 Liters (1.9-2.1 US Quarts)
Vehicle History
Brand Heritage
Mazda Philosophy Era: Focus on affordability, reliability, and driver engagement
Model Evolution
Third Generation Introduction: The BF generation marked the third iteration of the Mazda 323, introduced for the 1985 model year, with significant updates for 1987.
Design Influence: Front-wheel drive platform, influenced by Mazda's growing expertise in FWD packaging.
Production
Production Plants: Mazda plants in Japan
Global Markets: Sold worldwide under various names (e.g., Mazda Familia, Mazda GLC, Ford Laser in some markets)
Awards & Recognition
Recognitions
Historical Acclaim: Mazda 323 models often praised for handling, reliability, and value for money in their class during the late 1980s.
Ratings
Consumer Reports Era: Consistently rated as a reliable choice by consumer automotive publications of the period.
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