Mazda 6 2002-2016 Workshop Repair & Service Manual

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 2002-2016 Mazda 6, 6 i, 6 i Grand Touring, 6 i Sport, 6 i Touring, 6 i Touring Plus, 6 i SV, 6 Mazdaspeed, 6 s, 6 s Grand Touring, 6 s Sport, 6 s Touring, 6 s Touring Plus, MAZDA6, MAZDA6 Wagon. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100 complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for 2002-2016 Mazda 6, 6 i, 6 i Grand Touring, 6 i Sport, 6 i Touring, 6 i Touring Plus, 6 i SV, 6 Mazdaspeed, 6 s, 6 s Grand Touring, 6 s Sport, 6 s Touring, 6 s Touring Plus, MAZDA6, MAZDA6 Wagon is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

FILELIST:
├── 02-08 Service Manual
│ ├── Mazda6
│ │ ├── Dutch
│ │ │ ├── 1730-5E-02C.pdf
│ │ │ ├── 1731-5E-02C.pdf
│ │ │ ├── 1732-5E-02C.pdf
│ │ │ ├── 1738-5E-02G.pdf
│ │ │ ├── 1739-5E-02D.pdf
│ │ │ ├── 1744-5E-02D.pdf
│ │ │ ├── 1746-5E-02C.pdf
│ │ │ ├── 1749-5E-02G.pdf
│ │ │ ├── 1765-5E-02H.pdf
│ │ │ ├── 1789-5E-03G.pdf
│ │ │ ├── 3360-5E-02C.pdf
│ │ │ ├── 3368-5E-02I.pdf
│ │ │ ├── Mazda6_Engine&Transaxle_NL.pdf
│ │ │ └── Mazda6_Manual_NL.pdf
│ │ ├── English
│ │ │ ├── 1730-1E-02C.pdf
│ │ │ ├── 1731-1E-02C.pdf
│ │ │ ├── 1732-1E-02C.pdf
│ │ │ ├── 1738-1E-02D.pdf
│ │ │ ├── 1739-1E-02D.pdf
│ │ │ ├── 1744-1E-02D.pdf
│ │ │ ├── 1746-1E-02C.pdf
│ │ │ ├── 1749-1E-02G.pdf
│ │ │ ├── 1765-1E-02H.pdf
│ │ │ ├── 1789-1E-03G.pdf
│ │ │ ├── 3359-1E-02C.pdf
│ │ │ ├── 3360-1E-02C.pdf
│ │ │ ├── 3368-1E-02I.pdf
│ │ │ ├── Mazda6_Engine&Transaxle_EN.pdf
│ │ │ └── Mazda6_Manual_EN.pdf
│ │ ├── French
│ │ │ ├── 1730-3E-02C.pdf
│ │ │ ├── 1731-3E-02C.pdf
│ │ │ ├── 1732-3E-02C.pdf
│ │ │ ├── 1738-3E-02F.pdf
│ │ │ ├── 1739-3E-02D.pdf
│ │ │ ├── 1744-3E-02D.pdf
│ │ │ ├── 1746-3E-02C.pdf
│ │ │ ├── 1749-3E-02G.pdf
│ │ │ ├── 1765-3E-02H.pdf
│ │ │ ├── 1789-3E-03G.pdf
│ │ │ ├── 3360-3E-02C.pdf
│ │ │ ├── 3368-3E-02I.pdf
│ │ │ ├── Mazda6_Engine&Transaxle_FR.pdf
│ │ │ └── Mazda6_Manual_FR.pdf
│ │ ├── German
│ │ │ ├── 1730-2E-02C.pdf
│ │ │ ├── 1731-2E-02C.pdf
│ │ │ ├── 1732-2E-02C.pdf
│ │ │ ├── 1738-2E-02F.pdf
│ │ │ ├── 1739-2E-02D.pdf
│ │ │ ├── 1744-2E-02D.pdf
│ │ │ ├── 1746-2E-02C.pdf
│ │ │ ├── 1749-2E-02G.pdf
│ │ │ ├── 1765-2E-02H.pdf
│ │ │ ├── 1789-2E-03G.pdf
│ │ │ ├── 3360-2E-02C.pdf
│ │ │ ├── 3368-2E-02I.pdf
│ │ │ ├── Mazda6_Engine&Transaxle_DE.pdf
│ │ │ └── Mazda6_Manual_DE.pdf
│ │ ├── Italian
│ │ │ ├── 1730-TE-02C.pdf
│ │ │ ├── 1731-TE-02C.pdf
│ │ │ ├── 1732-TE-02C.pdf
│ │ │ ├── 1738_TE_02D.PDF
│ │ │ ├── 1739-TE-02D.pdf
│ │ │ ├── 1744-TE-02D.pdf
│ │ │ ├── 1746-TE-02C.pdf
│ │ │ ├── 1749-TE-02G.pdf
│ │ │ ├── 1765_TE_02H.pdf
│ │ │ ├── 1789-TE-03G.pdf
│ │ │ ├── 3360-TE-02C.pdf
│ │ │ ├── 3368-TE-02I.pdf
│ │ │ ├── Mazda6_Engine&Transaxle_IT.pdf
│ │ │ └── Mazda6_Manual_IT.pdf
│ │ ├── Spanish
│ │ │ ├── 1730-4E-02C.pdf
│ │ │ ├── 1731-4E-02C.pdf
│ │ │ ├── 1732-4E-02C.pdf
│ │ │ ├── 1738?2002234E?20022302D.pdf
│ │ │ ├── 1739-4E-02D.pdf
│ │ │ ├── 1744-4E-02D.pdf
│ │ │ ├── 1746-4E-02C.pdf
│ │ │ ├── 1749-4E-02G.pdf
│ │ │ ├── 1765?2002234E?20022302H.pdf
│ │ │ ├── 1789-4E-03G.pdf
│ │ │ ├── 3360-4E-02C.pdf
│ │ │ ├── 3368-4E-02I.pdf
│ │ │ ├── Mazda6_Engine&Transaxle_ES.pdf
│ │ │ └── Mazda6_Manual_ES.pdf
│ │ └── Swedish
│ │ ├── 1730-8E-02C.pdf
│ │ ├── 1731-8E-02C.pdf
│ │ ├── 1732-8E-02C.pdf
│ │ ├── 1738-8E-02F.pdf
│ │ ├── 1739-8E-02D.pdf
│ │ ├── 1744-8E-02D.pdf
│ │ ├── 1746-8E-02C.pdf
│ │ ├── 1749-8E-02G.pdf
│ │ ├── 1765-8E-02H.pdf
│ │ ├── 1789-8E-03G.pdf
│ │ ├── 3360-8E-02C.pdf
│ │ ├── 3368-8E-02I.pdf
│ │ ├── Mazda6_Engine&Transaxle_SV.pdf
│ │ └── Mazda6_Manual_SV.pdf
│ ├── Mazda6.pdf
│ └── Owners Manual
│ ├── 2003.pdf
│ ├── 2004.pdf
│ ├── 2005.pdf
│ ├── 2006.pdf
│ └── 2007.pdf
├── 03-07 Service Manual (UK, European & Japanese).pdf
├── 07?20022312 (GH) EWD.pdf
├── 13
│ ├── ACCESSORIES & EQUIPMENT Body & Accessories-MaintenanceService Tools.pdf
│ ├── ACCESSORIES & EQUIPMENT Body Panels.pdf
│ ├── ACCESSORIES & EQUIPMENT Control System.pdf
│ ├── ACCESSORIES & EQUIPMENT Cruise Control System [MZI 3.7 V6].pdf
│ ├── ACCESSORIES & EQUIPMENT Cruise Control System [MZR 2.5].pdf
│ ├── ACCESSORIES & EQUIPMENT Doors And Liftgate.pdf
│ ├── ACCESSORIES & EQUIPMENT Entertainment System.pdf
│ ├── ACCESSORIES & EQUIPMENT Exterior Trim.pdf
│ ├── ACCESSORIES & EQUIPMENT GlassWindowsMirrors.pdf
│ ├── ACCESSORIES & EQUIPMENT InstrumentationDriver Info.pdf
│ ├── ACCESSORIES & EQUIPMENT Interior Trim.pdf
│ ├── ACCESSORIES & EQUIPMENT Lightning Systems.pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic (Hands-Free Telephone (HFTel) System)].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Advanced Keyless Entry And Push Button Start System].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Audio].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Auto Door Lock System].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Auto LightWiper Control Module].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [BCM].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Blind Spot Monitoring (BSM)].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Car-Navigation System].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Immobilizer System (Advanced Keyless Entry And Push Button Start System)].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Immobilizer System (Keyless Entry System)].pdf
│ ├── ACCESSORIES & EQUIPMENT On-Board Diagnostic [Multiplex Communication System].pdf
│ ├── ACCESSORIES & EQUIPMENT Power Systems.pdf
│ ├── ACCESSORIES & EQUIPMENT Seats.pdf
│ ├── ACCESSORIES & EQUIPMENT Sunroof.pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Advanced Keyless Entry And Push Button Start System].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Blind Spot Monitoring (BSM)].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Bluetooth System (Hands-Free Telephone (HfTel) System)].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [CD PlayerChanger].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Car-Navigation System].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Entire Audio System].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Immobilizer System].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Instrument Cluster (With Malfunction Warning Light)].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Instrument Cluster (Without Malfunction Warning Light)].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Keyless Entry System].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Power Window System (Exterior Open Function)].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Power Window Systems (Auto-OpenClose Function)].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Power Window Systems (Without Exterior Open Function)].pdf
│ ├── ACCESSORIES & EQUIPMENT Symptom Troubleshooting [Radio].pdf
│ ├── ACCESSORIES & EQUIPMENT WiperWasher System.pdf
│ ├── ACCESSORIES & EUIPMENT Body & Accessories-Technical Data.pdf
│ ├── BRAKES Brakes - Technical Data.pdf
│ ├── BRAKES Brakes-MaintenanceService Tools.pdf
│ ├── BRAKES Conventional Brake System.pdf
│ ├── BRAKES Dynamic Stability Control.pdf
│ ├── BRAKES On-Board Diagnostic [Dynamic Stability Control (DSC)].pdf
│ ├── BRAKES Parking Brake System.pdf
│ ├── BRAKES Symptom Troubleshooting [Dynamic Stability Control (DSC)].pdf
│ ├── CABIN AIR FILTER.pdf
│ ├── CCESSORIES & EQUIPMENT On-Board Diagnostic [Instrument Cluster].pdf
│ ├── CESSORIES & EQUIPMENT Lightning Systems.pdf
│ ├── CESSORIES & EQUIPMENT Security And Locks.pdf
│ ├── DRIVELINEAXLES Drive Shaft.pdf
│ ├── DRIVELINEAXLES DrivelineAxle-MaintenanceService Tools.pdf
│ ├── DRIVELINEAXLES DrivelineAxle-Technical Data.pdf
│ ├── DRIVELINEAXLES Front Axle.pdf
│ ├── DRIVELINEAXLES Rear Axle.pdf
│ ├── EGR FUNCTION TESTING.pdf
│ ├── ELECTRICAL Charging System [MZI 3.7 V6].pdf
│ ├── ELECTRICAL Charging System [MZR 2.5].pdf
│ ├── ELECTRICAL OEM Wiring System.pdf
│ ├── ENGINE Cooling System [MZI 3.7 V6].pdf
│ ├── ENGINE Cooling System [MZR 2.5].pdf
│ ├── ENGINE Exhaust System [MZI 3.7 V6].pdf
│ ├── ENGINE Exhaust System [MZR 2.5].pdf
│ ├── ENGINE Fuel System [MZI 3.7 V6].pdf
│ ├── ENGINE Fuel System [MZR 2.5].pdf
│ ├── ENGINE Ignition System [MZI 3.7 V6].pdf
│ ├── ENGINE Ignition System [MZR 2.5].pdf
│ ├── ENGINE Lubrication [MZI 3.7 V6].pdf
│ ├── ENGINE Lubrication [MZR 2.5].pdf
│ ├── ENGINE MaintenanceService Tools [MZI 3.7 V6].pdf
│ ├── ENGINE MaintenanceService Tools [MZR 2.5].pdf
│ ├── ENGINE Mechanical [MZI 3.7 V6].pdf
│ ├── ENGINE Mechanical [MZR 2.5].pdf
│ ├── ENGINE Mechanical.pdf
│ ├── ENGINE PERFORMANCE Emission System [MZI 3.7 V6].pdf
│ ├── ENGINE PERFORMANCE Emission System [MZR 2.5].pdf
│ ├── ENGINE PERFORMANCE Engine Control System Symptom Troubleshooting [MZI 3.7 V6].pdf
│ ├── ENGINE PERFORMANCE Engine Control System Symptom Troubleshooting [MZR 2.5].pdf
│ ├── ENGINE PERFORMANCE Engine Control System [MZI 3.7 V6].pdf
│ ├── ENGINE PERFORMANCE Engine Control System [MZR 2.5].pdf
│ ├── ENGINE PERFORMANCE Firing Order & Cylinder Identification.pdf
│ ├── ENGINE PERFORMANCE Intake-Air System [MZI 3.7 V6].pdf
│ ├── ENGINE PERFORMANCE Intake-Air System [MZR 2.5].pdf
│ ├── ENGINE PERFORMANCE On-Board Diagnostic [MZI 3.7 V6].pdf
│ ├── ENGINE PERFORMANCE On-Board Diagnostic [MZR 2.5].pdf
│ ├── ENGINE Starting System [MZI 3.7 V6].pdf
│ ├── ENGINE Starting System [MZR 2.5].pdf
│ ├── ENGINE Technical Data [MZI 3.7 V6].pdf
│ ├── ENGINE Technical Data [MZR 2.5].pdf
│ ├── GENERAL INFORMATION Brakes - General Procedures.pdf
│ ├── GENERAL INFORMATION DrivelineAxle-General Procedures.pdf
│ ├── GENERAL INFORMATION General Information.pdf
│ ├── GENERAL INFORMATION Steering-General Procedures.pdf
│ ├── GENERAL INFORMATION Suspension-General Procedures.pdf
│ ├── HVAC Basic System.pdf
│ ├── HVAC Control System (Manual Air Conditioner).pdf
│ ├── HVAC Control System [Full-Auto Air Conditioner].pdf
│ ├── HVAC HVAC-MaintenanceService Tools.pdf
│ ├── HVAC HVAC-On-Board Diagnostics.pdf
│ ├── HVAC HVAC-Technical Data.pdf
│ ├── HVAC Refrigerant System.pdf
│ ├── HVAC Symptom Troubleshooting (Manual Air Conditioner).pdf
│ ├── HVAC Symptom Troubleshooting [Full-Auto Air Conditioner].pdf
│ ├── REMINDER INDICATOR RESET PROCEDURES.pdf
│ ├── RESTRAINTS Air Bag System.pdf
│ ├── RESTRAINTS Restraints-MaintenanceService Tools.pdf
│ ├── RESTRAINTS Restraints-On-Board Diagnostic.pdf
│ ├── RESTRAINTS Restraints-Symptom Troubleshooting.pdf
│ ├── RESTRAINTS Seat Belt.pdf
│ ├── STEERING Power Steering.pdf
│ ├── STEERING Steering-MaintenanceService Tools.pdf
│ ├── STEERING Steering-Technical Data.pdf
│ ├── SUSPENSION Front Suspension.pdf
│ ├── SUSPENSION MAZDA WHEEL ALIGNMENT SPECIFICATIONS.pdf
│ ├── SUSPENSION Rear Suspension.pdf
│ ├── SUSPENSION Suspension-MaintenanceService Tools.pdf
│ ├── SUSPENSION Suspension-On-Board Diagnostic.pdf
│ ├── SUSPENSION Suspension-Symptom Troubleshooting.pdf
│ ├── SUSPENSION Suspension-Technical Data.pdf
│ ├── SUSPENSION Wheel Alignment.pdf
│ ├── SUSPENSION Wheel And Tires.pdf
│ ├── SYSTEM WIRING DIAGRAMS 1.pdf
│ ├── SYSTEM WIRING DIAGRAMS 2.pdf
│ ├── TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL).pdf
│ ├── TRANSMISSION Automatic Transaxle Overhaul.pdf
│ ├── TRANSMISSION Automatic Transaxle Shift Mechanism.pdf
│ ├── TRANSMISSION Automatic Transaxle [AY6A-EL].pdf
│ ├── TRANSMISSION Automatic Transaxle [FS5A-EL].pdf
│ ├── TRANSMISSION Clutch [G66M-R].pdf
│ ├── TRANSMISSION Manual Transaxle Shift Mechanism.pdf
│ ├── TRANSMISSION Manual Transaxle [G66M-R].pdf
│ ├── TRANSMISSION Manual Transaxle.pdf
│ ├── TRANSMISSION On-Board Diagnostic Automatic Transaxle [AY6A-EL].pdf
│ ├── TRANSMISSION On-Board Diagnostic [FS5A-EL].pdf
│ ├── TRANSMISSION Symptom Troubleshooting [AY6A-EL].pdf
│ ├── TRANSMISSION Symptom Troubleshooting [FS5A-EL].pdf
│ ├── TRANSMISSION TransmissionTransaxle-MaintenanceService Tools.pdf
│ └── TRANSMISSION TransmissionTransaxle-Technical Data.pdf
├── MMZD60216OPEK.zip
├── Mazda6 F_L, MPS EWD.pdf
├── Model application.txt
└── bonus_material
├── 1731-1E-02C Engine Manual L8 LF L3.pdf
├── 3359-1E-02C Training Manual.pdf
├── 3360-1E-02C Bodyshop Manual.pdf
├── Electrical Wiring Diagram.pdf
└── MAZDA6 (J61S) Body Repair Manual.pdf


EXCERPT:
AUTOMATIC TRANSAXLE

Snap Ring Disassembly Note
Caution
Depress the spring retainer only enough to remove the snap ring. Overpressing will damage the retainer component edges.
1. Install the SSTs in the clutch drum as shown.
2. Remove the snap ring.
3. Remove the SSTs.
4. Remove the spring retainer.
5. Remove the return spring.

Direct Piston Disassembly Note
1. Assemble the clutch drum to the transaxle case.
Warning
Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eye wear whenever using compressed air.
Caution
Applying compressed air to the assembled clutch pack for longer than 3 seconds at a time will damage the seal. Do not apply compressed air for more than the aforementioned time when testing the system.
Note
Regarding the position of the hole into which air is blown, refer to item Oil pressure circuit in this manual.
2. Remove the direct piston by applying compressed air through the fluid passage.
3. Remove the O-ring from piston.

Assembly Procedure
1. Apply a coat of ATF to new O-rings, then install them to the piston.
2. Apply a coat of ATF to inside of the clutch drum, then install the piston while rotating it by hand.
Note
After installing the drum, ensure that the piston rotates smoothly by hand. If not, the O-ring may be caught.
3. Install the return spring.
4. Position the spring retainer.
...