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Mazda 6 2008 Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda 6 Year: 2008 Codes Chassis Code: GH 👋 Introduction Market Position Segment: Mid-size sedan, competing in a segment known for practicality, comfort,...
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Mots clés: 2008 6 Car Cars Mazda Misc
Mazda 6 2008 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda 6
Year:
2008
Codes
Chassis Code:
GH
👋 Introduction
Market Position
Segment:
Mid-size sedan, competing in a segment known for practicality, comfort, and increasingly, driving dynamics.
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu.
Key Features
Design Philosophy:
Mazda's 'Nagare' design language aimed for flowing lines and a more dynamic appearance.
Driving Dynamics:
Renowned for its 'Zoom-Zoom' driving experience, emphasizing responsive handling and engaging performance.
Interior Appointments:
Focus on driver-centric cockpit design, quality materials, and ergonomic layout.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
PDF Download
Intended Audience:
Professional Technicians and Advanced DIYers
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, emission control, cooling system, lubrication system, exhaust system, engine control module (ECM).
Drivetrain:
Manual transmission, automatic transmission (incl. Sport mode), drive shafts, differentials, axles, front-wheel drive, all-wheel drive (if applicable).
Chassis:
Front suspension, rear suspension, steering system, braking system (ABS, DSC), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power windows, power locks, mirrors, wipers, horn, infotainment system, body control module (BCM), wiring diagrams.
Body:
Exterior body panels, interior trim, doors, hood, trunk, bumpers, seats, airbags, climate control system (HVAC).
Procedures Included
Maintenance:
Scheduled maintenance checks, fluid changes (oil, coolant, brake, transmission, power steering), filter replacements, spark plug replacement, belt inspection and replacement.
Diagnostics:
Troubleshooting charts, fault code interpretation, diagnostic procedures for all major systems, component testing.
Repair:
Step-by-step repair instructions for all major components and systems, including engine overhaul, transmission overhaul, suspension component replacement, brake system repair, electrical component replacement.
Specifications:
Torque specifications, fluid capacities, electrical component resistance values, diagnostic parameter values.
Technical Depth
Depth:
Comprehensive, covering detailed disassembly, assembly, adjustment, and diagnostic procedures for all vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick access to information.
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Page Count:
Estimated 2000+ pages (typical for comprehensive factory service manuals).
⚙️ Engine Specifications
Primary Engine
Engine Code:
MZR LF-VE (for 2.0L), MZR L3-VE (for 2.3L), MZR LY3P (for 2.5L - some markets)
Displacement 2.5L:
2,488 cc (2.5 Liters)
Displacement 2.3L:
2,261 cc (2.3 Liters)
Performance 2.5L
Horsepower:
167 hp @ 6,000 rpm (approx.)
Torque:
167 lb-ft @ 4,000 rpm (approx.)
Performance 2.3L
Horsepower:
156 hp @ 6,500 rpm (approx.)
Torque:
150 lb-ft @ 4,500 rpm (approx.)
Fuel System
Injection Type:
Electronic Multi-Point Fuel Injection (MPI)
Engine Layout
Configuration:
Inline 4-cylinder, transversely mounted
Engine Features
Valve Train:
DOHC (Double Overhead Camshafts), 4 valves per cylinder
Timing Drive:
Timing Chain
🔧 Transmission
Standard
Transmission Type 2.5L:
6-speed manual transmission
Transmission Type 2.3L:
5-speed manual transmission
Optional
Transmission Type 2.5L:
5-speed automatic transmission with Sport Mode
Transmission Type 2.3L:
5-speed automatic transmission with Sport Mode
Features
Drive Wheel System:
Front-Wheel Drive (FWD)
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W-85 (or equivalent specification, refer to manual for exact part number)
Automatic Transmission Fluid:
Mazda ATF JWS3309 or equivalent (refer to manual for exact part number)
📐 Dimensions
Exterior
Length:
190.9 inches (4850 mm)
Width:
72.4 inches (1839 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
109.4 inches (2780 mm)
Weights
Curb Weight Approx:
3,300 - 3,500 lbs (1497 - 1588 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr Approx:
4,430 lbs (2010 kg)
Cargo
Trunk Volume Approx:
14.0 cubic feet (396 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star
NHTSA Front Impact Passenger:
5-star
NHTSA Side Impact Front Driver:
5-star
NHTSA Side Impact Front Passenger:
5-star
NHTSA Side Impact Rear Driver:
5-star
NHTSA Side Impact Rear Passenger:
5-star
IIHS Roof Strength:
Good
IIHS Rear Impact Head Restraints:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-impact curtain airbags (front and rear).
Seatbelts:
3-point ELR seatbelts with pretensioners and load limiters for all seating positions.
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system available on higher trims, with CD player, AM/FM radio, and auxiliary input.
Navigation:
Optional factory navigation system.
Climate Control:
Manual or automatic dual-zone climate control.
Driver Assistance
Headlights:
Halogen headlights, with HID (Xenon) headlights available on higher trims. Adaptive Front Lighting System (AFS) available.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone and audio streaming functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Refer to manual for specific recommendations.
Tire Rotation:
Every 7,500 miles (12,000 km)
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replacement typically every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect and replace annually or every 15,000 miles (24,000 km).
Spark Plugs:
Iridium spark plugs typically require replacement every 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil:
SAE 0W-20, API SN or ILSAC GF-5 certified synthetic engine oil (refer to manual for exact specification and capacity).
Engine Coolant:
Mazda Super Long Life Coolant (SLLC) or equivalent (long-life, phosphate-based ethylene glycol).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron III/Mercon or equivalent ATF (refer to manual).
Known Issues
Engine:
Some reports of oil consumption in earlier MZR engines (2.3L), intake manifold flap issues (on certain variants), and occasional sensor failures. The 2.5L generally considered more robust.
Transmission:
Some automatic transmission complaints regarding rough shifting or delayed engagement; periodic fluid service is crucial.
Suspension:
Worn control arm bushings and strut mounts can lead to knocking noises and affect handling, particularly on higher mileage vehicles.
Electrical:
Occasional issues with power window motors, and infotainment system glitches.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Founded in 1920, Mazda has a long history of innovation, including rotary engine technology (Wankel).
Model Evolution
Generation:
This is the second generation (GH) of the Mazda 6, succeeding the GG generation. Introduced for the 2008 model year.
Design Changes:
Key changes included a redesigned exterior with a more aerodynamic profile, updated interior with improved materials and ergonomics, and new engine options including the larger 2.5L engine.
Production
Manufacturing Locations:
Primarily manufactured in Hofu, Japan, and also in Flat Rock, Michigan, USA for the North American market.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Received IIHS Top Safety Pick awards in prior years, indicating strong crash test performance.
Consumer Reports:
Generally rated as average to above average for reliability by organizations like Consumer Reports, with some powertrain and electrical system caveats.
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