🏷️ Basic Information

Make:

Mazda

Model:

Mazda 6

Year:

2006

Chassis Code:

GG/GY

👋 Introduction

Market Segment:

Mid-size sedan, offering a blend of sportiness and practicality

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion

Driving Dynamics:

Renowned for its sharp handling and engaging driving experience, often praised for its chassis tuning

Design:

Stylish exterior and interior design, often incorporating Mazda's 'Nagare' design philosophy elements

Reliability:

Generally considered a reliable vehicle, though specific issues can arise as with any car

📋 Manual Details

Engine Coverage:

All gasoline engine variants

Transmission Coverage:

Manual and Automatic transmissions

Body Style Coverage:

Sedan, Hatchback, Wagon

Estimated Page Count:

Approx. 2000+

Manual Type:

Factory Service Manual (FSM) / Workshop Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, timing system, lubrication

Engine Electrical:

Ignition system, starting and charging systems, sensors, ECUs, wiring diagrams

Fuel System:

Fuel injection, fuel pump, fuel filter, evaporative emission control (EVAP)

Cooling System:

Radiator, thermostat, water pump, cooling fan, coolant specifications

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipes

Transmission Mechanical:

Manual gearbox overhaul, clutch assembly, Automatic Transmission (AT) unit, torque converter

Transmission Electrical:

AT shift control, TCM, transmission sensors

Drivetrain:

Front axle, rear axle, CV joints, driveshafts, differential

Suspension:

Front suspension (struts, control arms), rear suspension (multi-link), shock absorbers, springs

Steering:

Power steering system (hydraulic/electric), steering rack, steering column, wheel alignment

Brakes:

Front and rear disc brakes, brake calipers, brake pads, brake lines, ABS, EBD, DSC

Electrical System Body:

Lighting, wipers, power windows, central locking, horn, interior/exterior lamps

HVAC:

Air conditioning system, heater, ventilation, climate control module

Body And Interior:

Body panel removal/installation, interior trim, seats, dashboard, body sealing

Chassis And Frame:

Frame structure, underbody components, corrosion protection

Driver Information:

Instrument cluster, warning lights, diagnostic trouble codes (DTCs)

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based diagnosis

Engine Repair:

Engine overhaul, head gasket replacement, timing belt/chain replacement, piston ring replacement

Transmission Repair:

Clutch replacement, manual transmission rebuild, automatic transmission service and overhaul

Brake System Service:

Brake pad and rotor replacement, brake fluid flush, ABS component diagnosis

Suspension And Steering Repair:

Component replacement (shocks, struts, ball joints, tie rods), alignment procedures

Electrical Diagnostics:

Wiring harness repair, sensor testing, ECU diagnostics, component testing

HVAC Service:

Refrigerant recharge, compressor replacement, heater core service

Body Panel Repair:

Door, fender, hood, bumper removal and installation, panel alignment

Safety System Service:

Airbag system information, seatbelt pre-tensioner replacement

Diagnostic Information:

Includes Diagnostic Trouble Codes (DTCs), symptom analysis, and pinpoint tests

Repair Procedures:

Detailed step-by-step instructions with torque specifications, special tools, and illustrations

Technical Specifications:

Precise measurements, tolerances, clearances, fluid capacities, and electrical data

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems, color-coded for clarity

Illustrations And Diagrams:

Exploded views, schematics, and detailed diagrams of components and systems

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes

Print Quality:

High resolution, suitable for printing

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code And Type:

2.3L MZR I4 (L3-VE)

Displacement:

2261 cc (2.3 Liters)

Bore X Stroke:

87.5 mm x 94.0 mm

Compression Ratio:

9.7:1

Horsepower:

160 hp @ 6500 rpm (USA spec)

Torque:

155 lb-ft @ 4500 rpm (USA spec)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane recommended

Other Engine Variants:

2.0L MZR I4 (RF-CX) - common in European/Asian markets, 3.0L Ford Duratec V6 (3.0 AJ) - optional in some markets

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission (FN4A-EL for some manual configurations)

Optional Transmission:

5-speed Automatic Transmission (FW6A-EL)

Sport Mode:

Available on automatic transmission models

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (e.g., Mazda Genuine Gear Oil)

Automatic Transmission Fluid:

Mazda Genuine ATF FZ or equivalent

📐 Dimensions

Length:

Sedan: 4770 mm (187.8 in), Hatchback/Wagon: 4720 mm (185.8 in)

Width:

1795 mm (70.7 in)

Height:

Sedan: 1435 mm (56.5 in), Hatchback: 1445 mm (56.9 in), Wagon: 1510 mm (59.4 in)

Wheelbase:

2675 mm (105.3 in)

Curb Weight:

Approx. 1400 - 1550 kg (3086 - 3417 lbs) depending on configuration

🛡️ Safety Features

NHTSA Front Impact:

5-star rating

IIHS Side Impact:

Good rating

ABS:

Standard Anti-lock Braking System

Ebd:

Standard Electronic Brake-force Distribution

Traction Control:

Traction Control System (TCS) often standard or available

Stability Control:

Dynamic Stability Control (DSC) available on higher trims or as an option

Airbags:

Front airbags, side-impact airbags, available side-curtain airbags

Seatbelts:

Three-point height-adjustable front seatbelts with pre-tensioners and load limiters, rear seatbelts

💡 Technology Features

Audio System:

Available Bose premium audio system, CD player, AM/FM radio, auxiliary input

Navigation:

Optional GPS navigation system available on higher trim levels

Cruise Control:

Standard cruise control

Power Accessories:

Power windows, power locks, remote keyless entry

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, using synthetic or synthetic blend oil.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving conditions

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually

Spark Plug Replacement:

Around 60,000 miles (96,000 km) for standard iridium plugs

Transmission Fluid Change:

Manual: Check as needed, automatic: Every 60,000 miles (96,000 km) or as per severe service schedule

Engine Oil Type And Capacity:

SAE 5W-20 synthetic or synthetic blend (check manual for exact spec), capacity approx. 4.8 US quarts (4.5 L) for 2.3L

Coolant Type:

Mazda FL22 Long Life Antifreeze/Coolant (Green)

Brake Fluid Type:

DOT 3 or DOT 4

Rust And Corrosion:

Common issue in areas with road salt, particularly on wheel arches, rocker panels, and subframes.

Clutch Wear:

Manual transmission clutches can wear out over time, especially with aggressive driving.

Power Steering Leaks:

Some models may experience leaks from the power steering hoses or pump.

Exhaust Manifold Cracks:

The exhaust manifold can develop cracks due to thermal stress, leading to exhaust leaks and a ticking noise.

Alternator Failure:

Early models sometimes had issues with alternator longevity.

Interior Rattles And Squeaks:

Like many cars of this era, interior trim pieces can develop squeaks over time.

📚 Vehicle History

Mazda Philosophy:

Focus on Jinba Ittai ('horse and rider as one') driving feel and engineering innovation

First Generation:

Launched in 2002 (as Mazda Atenza in Japan), the Mazda 6 represented a significant shift in Mazda's design and engineering language, moving towards a more dynamic and sporty image for a mainstream sedan.

Manufacturing Locations:

Primary production often located in Hofu, Yamaguchi Prefecture, Japan; also potentially assembled in other global locations depending on market

🏆 Awards & Recognition

Car Of The Year Nominations:

Often a contender in various 'Car of the Year' awards during its production run due to its design and driving dynamics.

Consumer Reports Reliability:

Variable reliability ratings historically; early models sometimes rated lower than later ones. This manual is crucial for addressing potential issues.