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Mazda 626 1996 CAR Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 Year: 1996 Codes Chassis Code: GF/GW Body Styles: Sedan, Hatchback, Wagon 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, service...
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Taper: Car
Distributeur:
UGS: 491566
Mazda 626 1996 CAR Workshop Service Repair ManualMazda 626 1996 CAR Workshop Service Repair ManualMazda 626 1996 CAR Workshop Service Repair ManualMazda 626 1996 CAR Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626
Year:
1996
Codes
Chassis Code:
GF/GW
Body Styles:
Sedan, Hatchback, Wagon
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, professional mechanics, service workshops
Competitive Analysis
Manual Value:
Offers factory-level information for comprehensive vehicle upkeep and repair, saving significant costs compared to professional service.
Key Features
Accessibility:
Instant download, accessible on multiple devices (computer, iPad, etc.), readily printable.
Comprehensiveness:
Covers all aspects of the vehicle from routine maintenance to major overhauls, providing a complete resource.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Page Count
Total Pages:
662
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emissions control
Powertrain:
Clutch, manual transaxle, automatic transaxle, driveshafts, differential
Chassis:
Steering system, suspension system (front and rear), brake system (including ABS)
Body And Interior:
Body construction, exterior trim, interior trim, seating systems, heating, ventilation, and air conditioning (HVAC)
Electrical:
Wiring diagrams, lighting systems, instrumentation, power accessories, starting and charging systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspection and replacement
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, power steering pump replacement, AC compressor replacement, body panel repair
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, transmission issues, HVAC problems, and braking system malfunctions
Technical Depth
Diagnostic Capabilities:
Detailed troubleshooting charts, diagnostic trouble codes (DTCs) and their meanings, testing procedures for sensors and actuators
Rebuild Procedures:
Comprehensive instructions for rebuilding engine components, transmissions, brake assemblies, and other major systems
Specifications:
Torque specifications for fasteners, bearing clearances, engine timing procedures, valve lash adjustments
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows, Mac, Linux (requires PDF reader)
Delivery:
Instant Digital Download
File Size Potential:
Up to 5 GB (depending on compression)
Printability:
Printable, no restrictions
Print Quality
Illustration Detail:
Illustrated with clear, step-by-step instructions, zoomable illustrations, exploded views, detailed component breakdowns
Binding Type
Binding:
Not Applicable (Digital)
Paper Type
Paper Quality:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.8L DOHC I4 (BP-ZE), 2.0L DOHC I4 (FS-DE), 2.5L DOHC V6 (KL-DE)
Performance
1.8L Bp-Ze:
Approx. 125 hp @ 6000 rpm, 110 lb-ft @ 5000 rpm
2.0L Fs-De:
Approx. 118-130 hp @ 5500-6000 rpm, 124-135 lb-ft @ 4000-4500 rpm
2.5L Kl-De V6:
Approx. 168-170 hp @ 6000 rpm, 157-163 lb-ft @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transaxle (e.g., F5M42 for 4-cyl, G series for V6)
Optional
Automatic Transmission:
4-speed automatic transaxle (e.g., F4A-EL/43/44)
Features
Transaxle Fluid:
Specific ATF types required (e.g., Mazda ATF-Type T-IV or equivalent for automatics, gear oil for manuals - consult manual for exact specs)
📐 Dimensions
Exterior
Length:
Approx. 4600-4750 mm (depending on body style)
Width:
Approx. 1750 mm
Height:
Approx. 1400-1440 mm (depending on body style)
Wheelbase:
Approx. 2615 mm
Weights
Curb Weight:
Approx. 1300-1500 kg (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated or 4-star for driver (may vary by specific testing year/methodology)
Active Features
ABS:
Available (Anti-lock Braking System)
Passive Features
Airbags:
Driver and passenger airbags (standard on most trims)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player, and speaker configurations varying by trim.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
OBD Ii:
Likely uses OBD-I or early OBD-II standards for diagnostics; manual will detail diagnostic connectors and procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Consult manual for specific mileage and oil type.
Timing Belt Replacement:
For 4-cylinder engines (BP-ZE, FS-DE), typically around 60,000-90,000 miles (96,000-144,000 km). V6 (KL-DE) may use a timing chain or belt depending on specific variant; check manual. Critical for preventing catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 recommended (check owner's manual for exact viscosity based on temperature).
Coolant:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio). Mazda's FL22 coolant or equivalent may be specified for newer changes.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check reservoir cap or manual for exact specification).
Known Issues
Engine Mounts:
Wear and tear leading to vibration, especially at idle.
Alternator:
Can fail prematurely, leading to charging system issues.
Power Steering Pump:
Can develop leaks or noise.
Window Regulators:
Can seize or break, preventing windows from moving.
Rust:
Common in certain climates, particularly on wheel arches, rocker panels, and rear quarter panels.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics, reliability, and value.
Model Evolution
Generation:
This 1996 model belongs to the fourth generation (GE/GF/GW) of the Mazda 626, produced from 1991 to 1997. It represented a significant redesign with a focus on improved aerodynamics, comfort, and advanced features for its time.
Production
Manufacturing Locations:
Japan (primary), United States (e.g., Flat Rock, Michigan for some North American models)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Mazda 626 (especially the MX-6 platform sibling) was often recognized on Car and Driver's 10Best lists in previous generations for its sporty handling and value, setting a benchmark for front-wheel-drive sedans.
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