Mazda CX-5 CX5 KE Series 2012-2014 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: CX-5 Generation: KE Series Model Years: 2012-2014 Codes Chassis Code: KE 👋 Introduction Market Position Positioning: The Mazda CX-5 (KE Series) entered the...

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UGS: 397938

Mots clés: 2012 2013 2014 Car Cars CX Models CX-5 CX5 KE Series Mazda

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Generation:

KE Series

Model Years:

2012-2014

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

The Mazda CX-5 (KE Series) entered the compact SUV market as a stylish and driver-focused alternative, emphasizing Jinba Ittai (horse and rider as one) driving dynamics.

Competitive Analysis

Competitors:

Competed against strong players like the Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, and Subaru Forester.

Key Features

Driving Dynamics:

Renowned for its engaging handling and responsive steering, setting it apart from many competitors.

Skyactiv Technology:

Introduced Mazda's Skyactiv technology, focusing on optimized engine efficiency, chassis design, and transmissions for improved performance and fuel economy.

Design:

Kodo design language emphasized flowing lines and a sporty, premium aesthetic.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Additional Coverage:

Owner's Manual, Smart Start Guide, Maintenance & Care, Wiring Diagrams, Homelink, Remote Start, Navigation

Page Count

Total Pages:

6000+

Manual Type

Type:

Comprehensive Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed rebuild and repair procedures for the Skyactiv-G engine.

Engine Control System:

ECM diagnosis, sensor and actuator testing, component replacement.

Fuel System:

Fuel pump, injectors, pressure regulator, fuel lines, and tank servicing.

Ignition System:

Spark plugs, coils, ignition timing, and related electrical components.

Cooling System:

Radiator, coolant, thermostat, water pump, and fan diagnostics.

Lubrication System:

Oil pump, oil filter, oil pan, and lubrication passages.

Exhaust System:

Catalytic converter, mufflers, exhaust pipes, and oxygen sensors.

Intake Air System:

Air filter, intake manifold, throttle body, and mass airflow sensor.

Transmission Automatic:

FW6A-EL and FW6AX-EL: Overhaul, component testing, valve body diagnostics, hydraulic control.

Transmission Manual:

C66M-R: Clutch, gearbox overhaul, shifter mechanism, and related components.

Brake System:

Front and rear brakes, ABS, EBD, DSC, hydraulic lines, and brake fluid.

Suspension System:

Front and rear suspension components, shock absorbers, springs, control arms, and bushings.

Steering System:

Power steering pump, rack and pinion, steering column, and electronic power steering (if applicable).

Driveshaft Axle:

Front and rear driveshafts, CV joints, and axle shafts.

Body Panels:

Body structure, panels, mounting, and alignment.

Doors Liftgate:

Door mechanisms, hinges, locks, windows, and liftgate operation.

Glass Windows Mirrors:

Windshield, side glass, rear glass, and mirror replacement and adjustment.

Heating Ventilation Air Conditioning:

HVAC system, A/C compressor, evaporator, condenser, blower motor, and controls.

Lighting System:

Headlights, taillights, interior lighting, bulb replacement, and wiring.

Wiper Washer System:

Wiper motor, blades, washer pump, fluid reservoir, and nozzles.

Audio Visual System:

Infotainment system, speakers, and related components.

Instrument Cluster Instrumentation Driver Info:

Dashboard gauges, warning lights, information displays, and sensor inputs.

Air Bag Restraint System:

Airbag modules, SRS control unit, seat belts, and related safety systems.

Security Locks Immobolizer Keyless Entry:

Central locking, alarm system, immobilizer, and keyless entry operation.

Multiplex Communication System:

CAN bus communication, network diagnostics, and module integration.

Charging System:

Alternator, battery, voltage regulator, and starting system components.

Cruise Control System:

Adaptive cruise control (if equipped) and standard cruise control system.

Emission System:

PCV system, evaporative emission control (EVAP), and emissions-related diagnostics.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, and inspections.

Troubleshooting:

Symptom-based troubleshooting, diagnostic trouble codes (DTCs), and fault finding.

Repair:

Step-by-step repair procedures for all major vehicle systems and components.

Rebuild:

Complete engine and transmission overhaul procedures.

Installation:

Component installation and replacement instructions.

Diagnostics:

On-board diagnostics (OBD-II), electrical system testing, and component testing.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIY mechanics.

Detail Level:

Detailed step-by-step instructions with pictures, diagrams, and exploded views.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, fully printable.

Print Quality

Printability:

Fully printable (selected pages or entire manual).

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

PY-VPS (2.0L Skyactiv-G, Inline-4, DOHC, VVT)

Performance

Horsepower Estimate:

Approximately 160-165 hp (varies slightly by market and specific calibration)

Torque Estimate:

Approximately 145-150 lb-ft (varies slightly by market and specific calibration)

Fuel System

Injection Type:

Direct Injection (Skyactiv-G)

Technical Features

Compression Ratio:

High compression ratio for improved efficiency (e.g., 13.0:1 for some configurations)

Valve Timing:

Variable Valve Timing (VVT)

🔧 Transmission

Standard

Manual Transmission:

C66M-R (6-speed Manual)

Optional

Automatic Transmission:

FW6A-EL / FW6AX-EL (6-speed Automatic)

Features

Automatic Features:

Sport mode, paddle shifters (on some trims), and adaptive shifting logic.

📐 Dimensions

Exterior

Length:

Approx. 171.7 inches (4360 mm)

Width:

Approx. 72.4 inches (1840 mm)

Height:

Approx. 65.2 inches (1655 mm)

Wheelbase:

Approx. 106.3 inches (2700 mm)

Weights

Curb Weight Estimate:

Approx. 3,400 - 3,600 lbs (1540 - 1630 kg), depending on drivetrain and trim.

🛡️ Safety Features

Ratings

IIHS Top Safety Pick:

Awarded IIHS Top Safety Pick in 2013 and 2014.

NHTSA Overall Rating:

Achieved high ratings in NHTSA crash testing for its generation.

Active Features

Dynamic Stability Control (DSC) and Traction Control System (TCS) standard.

Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist (BA).

Passive Features

Airbags:

Front airbags, front side-impact airbags, and side-curtain airbags.

Seat Belts:

Three-point seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

System Name:

Mazda Connect (introduced on later models, but basic audio/display systems present in these years).

Features:

Audio system with CD player, USB, and auxiliary inputs. Higher trims may include touch screen display and Bluetooth connectivity.

Driver Assistance

Availability:

Features like Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA), and Smart City Brake Support (SCBS) were optional on higher trims.

Connectivity

Bluetooth:

Available for hands-free calling and audio streaming on equipped models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil used (refer to Owner's Manual for specifics).

Air Filter Replacement:

Recommended every 30,000-45,000 miles (48,000-72,000 km) or as needed based on inspection.

Cabin Filter Replacement:

Recommended every 15,000-20,000 miles (24,000-32,000 km) or annually.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity grade (e.g., 0W-20 is common for Skyactiv-G) and API certification.

Engine Oil Capacity:

Approx. 4.8 US quarts (4.5 liters) for the 2.0L Skyactiv-G.

Transmission Fluid Type Automatic:

Mazda Genuine ATF FZ (or equivalent specified by Mazda).

Transmission Fluid Capacity Automatic:

Refer to manual for specific fill capacities for drain and fill vs. overhaul.

Coolant Type:

Mazda FL22 Engine Coolant (Long Life, Pre-diluted).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Carbon Buildup:

Direct-injection engines can be prone to carbon buildup on intake valves; manual provides cleaning procedures.

Transmission Shifting:

Some reports of occasional rough shifting; manual addresses diagnostic and repair procedures for the automatic transmission.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's commitment to driving enjoyment ('Zoom-Zoom') and innovative engineering.

Model Evolution

Cx-5 Debut:

First generation (KE) debuted in late 2011 for the 2012 model year, marking Mazda's entry into the compact crossover segment with a distinct identity.

Mid Cycle Refresh:

While this manual covers the initial KE series, a facelift occurred for the 2015 model year (KF series) with significant updates.

Production

Manufacturing Locations:

Primarily manufactured in Japan (Hofu) and later in Malaysia and Thailand.

🏆 Awards & Recognition

Recognitions

IIHS Award:

Insurance Institute for Highway Safety (IIHS) Top Safety Pick for 2013 and 2014.