Mazda EUNOS 800 1994-1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Eunos 800 Model Alias: Mazda Millenia Model Years Covered: 1994-1999 Codes Chassis Code: TA 👋 Introduction Market Position Positioning: Premium executive sedan offering...

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Distributeur:

UGS: 204052

Mots clés: 1200 1994 1995 1996 1997 1998 1999 Car Cars EUNOS 800 Mazda

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Eunos 800

Model Alias:

Mazda Millenia

Model Years Covered:

1994-1999

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Premium executive sedan offering advanced technology and luxury for its era.

Competitive Analysis

Competitors:

Competed with other luxury sedans of the mid-to-late 1990s, such as the Lexus GS, Acura Legend, and Infiniti J30.

Key Features

Unique Selling Points:

Available Miller-cycle engine (KJ-ZEM) offering a unique blend of performance and efficiency, sophisticated styling, and a focus on driver comfort.

Manual Value Proposition

Benefit To Owner:

Empowers owners with the knowledge to perform routine maintenance and repairs, saving money and ensuring vehicle longevity. Serves both DIY enthusiasts and professional mechanics.

📋 Manual Details

Coverage Areas

Primary Regions:

Global (specific to Eunos 800 market presentation)

Page Count

Total Pages:

> 1200

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Electronic PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (KL-ZE V6, KJ-ZEM V6 Miller Cycle), Lubrication, Cooling System, Fuel System, Emission Control System, Engine Electrical System, Automatic Transaxle

Drivetrain:

Front Axle, Rear Axle

Chassis:

Steering System, Braking System, Traction Control System, Wheels and Tires, Suspension

Body And Electrical:

Body, Body Electrical System, Heater and Air Conditioning System

Procedures Included

Maintenance:

Routine maintenance, scheduled service, fluid checks and changes

Diagnostics:

Troubleshooting guides, symptom analysis, diagnostic procedures

Repair:

Component disassembly, repair, and reassembly for all covered systems

Specifications:

Torque specifications, clearances, tolerances, fluid capacities

Technical Depth

Depth:

Comprehensive; from basic troubleshooting to complete rebuilds of major components

📊 Manual Specifications

File Format

File Format:

Software Requirements:

Adobe Acrobat Reader (free download)

File Compression:

ZIP (requires WinZip or WinRAR for extraction)

Print Quality

Printability:

All pages are printable

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

KL-ZE

Engine Type 1:

V6 DOHC 24-valve

Displacement 1:

2.5 Liters (2490 cc)

Performance 1:

Estimated 195-200 hp @ 6000 rpm, 210-220 lb-ft torque @ 4500 rpm (market dependent)

Secondary Engine

Engine Code 2:

KJ-ZEM

Engine Type 2:

V6 DOHC 24-valve Miller Cycle with Supercharger

Displacement 2:

2.3 Liters (2257 cc)

Performance 2:

Estimated 210 hp @ 5300 rpm, 215 lb-ft torque @ 3500 rpm (market dependent)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) on some variants

Engine Management

ECU Type:

Engine Control Unit (ECU) with diagnostic capabilities

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transaxle

Optional

Optional Transmission:

Not typically offered with manual transmission in most markets.

Features

Automatic Features:

Electronically controlled, likely with 'Power' and 'Normal' modes.

📐 Dimensions

Exterior

Wheelbase:

Approx. 113.5 inches (2883 mm)

Length:

Approx. 192.5 inches (4890 mm)

Width:

Approx. 70.7 inches (1795 mm)

Height:

Approx. 54.3 inches (1380 mm)

Weights

Curb Weight:

Approx. 3500-3700 lbs (1590-1680 kg), depending on engine and trim.

🛡️ Safety Features

Ratings

Safety Ratings Era:

Reflects safety standards of the mid-1990s; NHTSA/IIHS data may vary by market.

Active Features

Active Safety:

Anti-lock Braking System (ABS), Traction Control System (TCS) available on some models.

Passive Features

Passive Safety:

Front airbags, crumple zones, reinforced passenger cabin, side impact beams.

💡 Technology Features

Infotainment

Infotainment System:

Original system likely included AM/FM radio, cassette player, and possibly a CD player. Premium audio options may have been available.

Driver Assistance

Driver Assistance Features:

ABS, Traction Control System (TCS).

Connectivity

Connectivity Features:

Limited to basic vehicle functions; no modern Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual, typically 3,000-5,000 miles or 3-6 months with conventional oil; longer with synthetic.

Timing Belt Replacement:

Refer to manual, typically 60,000-90,000 miles for the KL-ZE V6. Crucial due to interference design.

Fluid Specifications

Engine Oil Type:

Refer to manual, typically API SG/SH or higher. Viscosity: 5W-30 or 10W-30 recommended, depending on climate.

Coolant Type:

Ethylene glycol based coolant. Manual will specify Mazda-compatible type and mixture ratio.

Automatic Transmission Fluid:

Refer to manual for specific Mazda ATF type (e.g., Mazda ATF MV or equivalent).

Known Issues

Common Problems 1:

Supercharger belt tensioner failure on Miller-cycle engines, EGR valve issues, early electronic control module (ECM) failures, valve stem seal leaks leading to oil consumption.

Common Problems 2:

Premature wear of suspension bushings, door lock actuator failures, A/C system leaks (common for the era).

📚 Vehicle History

Brand Heritage

Brand Focus:

Mazda's heritage in producing driver-focused vehicles with innovative engineering.

Model Evolution

Segment:

Full-size luxury sedan, replacing the Mazda 929 in some markets.

Design Philosophy:

Kodo design principles were not yet established; focused on elegant, aerodynamic styling for the era.

Production

Production Period:

1991-2002 (as Millenia/Eunos 800 globally, with significant updates)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Prominent Awards:

While the Eunos 800 was not as widely recognized as some competitors, its Miller-cycle engine was an innovative technological feature for its time.