Market Positioning:
Rugged, reliable light-duty pickup trucks known for their utility and value, popular in work and recreational applications
Key Competitors:
Toyota Hilux/Tacoma, Nissan Navara/Frontier, Mitsubishi Triton/L200, Chevrolet Colorado/S-10
Vehicle Strengths:
Robust chassis, versatile cargo bed, reliable powertrains, widespread parts availability (due to Ford/Mazda commonality)
Manual Value Proposition:
Empowers owners and technicians with the knowledge to perform comprehensive maintenance, diagnostics, and repairs, saving significant costs and ensuring vehicle longevity.
Geographical Coverage:
Global (primarily North America, Australia, Europe, Asia)
Market Segments:
Light Commercial Vehicles (LCVs), Pickups
Estimated Page Count:
1000+
Manual Type:
Workshop Service Repair Manual
Manual Scope:
Comprehensive Diagnostic and Repair
Format:
Digital Download (PDF)
Powertrain:
Engine mechanical, engine control (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Clutch, manual transmission, automatic transmission, transfer case (4WD models), driveshafts, differentials, axles
Chassis:
Suspension (front and rear), steering system, braking system (ABS, hydraulic), wheels and tires
Body And Frame:
Frame construction, body panels, doors, windows, interior trim, bumpers, payload management
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses and relays, body control modules (BCM)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Safety Systems:
Airbag system, seat belt pre-tensioners
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication
Diagnostics:
Troubleshooting charts, fault code interpretation (OBD-II), diagnostic procedures for all major systems
Repair And Rebuild:
Component removal, installation, adjustment, and overhaul procedures for engine, transmission, suspension, brakes, etc.
Special Tools:
Identification and usage of specialized tools required for specific repairs
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters
Depth:
Complete overhaul and diagnostic capabilities, suitable for professional technicians and advanced DIY enthusiasts
Detail Level:
Detailed step-by-step instructions, exploded diagrams, and diagnostic flowcharts
Engine Code:
WL-C (2.5L Turbo Diesel), FE-E (2.0L Petrol), G6 (2.5L Petrol)
Engine Code:
WE (2.5L Diesel), WL-T (2.5L Turbo Diesel), Duratec 2.3L (some markets)
Displacement:
2.5 Liters (2498 cc)
Horsepower Turbo:
Approx. 105-115 hp (varies by specific engine and market)
Torque Turbo:
Approx. 200-220 lb-ft (varies by specific engine and market)
Displacement:
2.5 Liters (2498 cc)
Horsepower:
Approx. 115-125 hp
Torque:
Approx. 145-155 lb-ft
Fuel System Type:
Direct Injection (DI), Indirect Injection (IDI) in earlier models, Turbocharged
Fuel System Type:
Multi-Point Fuel Injection (MPI)
Cooling Type:
Water-cooled
Oil Capacity Diesel:
Approx. 7.0 Liters (with filter)
Oil Type Diesel:
API CF-4 or higher, SAE 15W-40 (refer to manual for specific viscosity based on climate)
Oil Capacity Petrol:
Approx. 5.5 Liters (with filter)
Oil Type Petrol:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on climate)
Transmission Type Manual:
5-speed manual
Transmission Type Automatic:
4-speed automatic (available on select models/markets)
Transfer Case:
Part-time 4WD system with manual or electronic engagement (depending on trim/options)
Fluid Specifications Manual
Manual Transmission Fluid Type:
GL-4 or GL-5 gear oil (viscosity varies, e.g., 75W-90)
Fluid Specifications Automatic
Automatic Transmission Fluid Type:
Dexron III (or equivalent specification)
Wheelbase:
Approx. 2,800 - 3,000 mm (varies by cabin configuration: single cab, extra cab, double cab)
Overall Length:
Approx. 4,700 - 5,200 mm (varies by cabin and bed length)
Bed Length:
Approx. 1,500 - 1,800 mm (varies by cabin and bed configuration)
Curb Weight:
Approx. 1,600 - 2,000 kg (varies significantly by configuration and engine)
Towing Capacity:
Up to 2,500 kg (braked, varies by market and configuration)
Crash Test Ratings:
Varies by region and specific test. Older models may not have comparable ratings to modern vehicles.
ABS:
Available (standard on higher trims, optional on lower trims)
Traction Control:
Less common in this generation, primarily available on higher trims or later models.
Airbags:
Driver and passenger airbags standard on most models; side airbags were optional or unavailable.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
Infotainment Systems:
Basic AM/FM radio with CD player, often with optional cassette player. Higher trims may have more advanced audio systems with more speakers.
Driver Assistance Features:
Limited by era. Primarily focused on ABS on some models. Parking sensors, reverse cameras, and advanced driver aids were not common.
Connectivity Options:
Minimal. Primarily focused on basic power outlets (cigarette lighter style) for accessories.
Service Intervals Oil Change
Oil And Filter Interval Diesel:
Every 5,000 - 10,000 km or 6 months (whichever comes first), depending on operating conditions and oil quality. Consult manual for exact recommendation.
Oil And Filter Interval Petrol:
Every 5,000 - 7,500 km or 6 months (whichever comes first). Consult manual for exact recommendation.
Service Intervals Filters
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed, depending on dust exposure.
Fuel Filter Replacement Diesel:
Every 20,000 - 40,000 km, especially important for diesel fuel quality.
Cabin Filter Replacement:
Every 15,000 - 30,000 km or annually.
Fluid Specifications Coolant
Coolant Type:
Ethylene Glycol based, typically orange or pink (long-life coolant). Consult manual for specific type and mixture ratio (e.g., 50/50).
Fluid Specifications Brake
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification).
Common Issues Diesel:
Glow plug issues, turbocharger wear (especially on higher mileage units), injector pump seals, exhaust gas recirculation (EGR) valve clogging.
Common Issues Petrol:
Ignition coil failures, minor oil leaks, exhaust system rust.
Common Issues Chassis:
U-joint wear on driveshafts, suspension bushing deterioration, brake caliper issues, rear main seal leaks (both petrol and diesel).
Common Issues Electrical:
Alternator failures, starter motor wear, wiring harness corrosion in humid climates, power window regulator failures.
Mazda Heritage:
Mazda has a long history of producing reliable and robust light commercial vehicles, with the B-Series nameplate dating back decades.
Ford Heritage:
Ford's presence in the pickup truck market is iconic, with the Ranger and Courier names representing decades of utility and durability.
Platform Sharing:
This generation represents a significant collaboration, with Mazda and Ford jointly developing the platform for their respective B-Series/Bravo and Ranger pickups, leading to many shared components and systems.
Manufacturing Locations:
Primarily manufactured in Thailand (for global markets), South Africa (for local and export markets), and other Ford/Mazda assembly plants.
