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Mazda 3 2010 (2nd Generation) Workshop Service Repair Manual
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Basic Information Identification Make: Mazda Model: Mazda 3 Year: 2010 Generation Generation: 2nd Generation Codes Chassis Code: BL Introduction Market Position Market Position: The 2nd Generation Mazda 3 (BL) continued...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | Mazda 3 |
| Year: | 2010 |
| Generation | |
| Generation: | 2nd Generation |
| Codes | |
| Chassis Code: | BL |
| Introduction | |
| Market Position | |
| Market Position: | The 2nd Generation Mazda 3 (BL) continued Mazda's reputation for sporty handling and stylish design within the compact car segment, competing with models like the Honda Civic, Toyota Corolla, Ford Focus, and Volkswagen Golf. |
| Competitive Analysis | |
| Competitive Analysis: | The Mazda 3 was often praised for its driving dynamics, upscale interior for its class, and range of available powertrains. This manual provides the essential technical data to maintain and repair these strengths. |
| Key Features | |
| Key Features: | Sporty design, Zoom-Zoom driving dynamics, available Skyactiv technology (later models, but core engineering philosophy present), comprehensive safety features, and a well-appointed interior. |
| Model Variants | |
| Model Variants Covered: | Includes information for Sedan and Hatchback body styles, and various trim levels equipped with the specified engines and transmissions. |
| Manual Details | |
| Coverage Areas | |
| Coverage Areas: | Comprehensive mechanical, electrical, body, and diagnostic information for the 2nd Generation Mazda 3 |
| Page Count | |
| Page Count: | Estimated 2000+ pages (typical for a full workshop manual) |
| Manual Type | |
| Manual Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Systems Covered: | Engine (2.0L MZR LF-VD, 2.5L MZR L5-VE, 1.6L Z6-VE, 2.2L MZR-CD Diesel), Transmission (5-speed Manual F5AFA, 6-speed Manual F6MRA, 5-speed Automatic AW50-42LE, 6-speed Automatic AW6A-EL), Drivetrain, Suspension, Steering, Brakes (ABS, EBD, DSC), HVAC, Fuel System, Cooling System, Exhaust System, Electrical System (ECU, wiring diagrams, sensors, actuators), Body and Chassis, Interior Systems, Safety Systems (Airbags, Seatbelts), Diagnostic Trouble Codes (DTCs) |
| Engine Mechanical: | Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system. |
| Engine Electrical: | Ignition system, fuel injection system, starting system, charging system, engine sensors, actuators, ECU (PCM) diagnostics. |
| Transmission Manual: | Clutch system, gearbox internal components, shift linkages, flywheel. |
| Transmission Automatic: | Torque converter, valve body, planetary gear sets, transmission control module (TCM), hydraulic systems. |
| Drivetrain: | Front and rear suspension, drive axles, CV joints, differentials (if applicable). |
| Steering: | Power steering system (hydraulic or electric depending on variant), steering rack, tie rods, steering column. |
| Brakes: | Front and rear disc brakes, brake pads, rotors, calipers, hydraulic lines, ABS module, EBD system, brake pedal assembly. |
| Electrical Body: | Lighting system, power windows, power locks, mirrors, wipers, horn, interior lighting, fuses, relays, body control modules. |
| Safety Restraints: | Airbag system (SRS), seatbelt pre-tensioners, airbag control module diagnostics. |
| HVAC: | Air conditioning system, heater core, blower motor, climate control panel, refrigerant system. |
| Fuel Exhaust: | Fuel tank, fuel pump, fuel lines, injectors, catalytic converter, muffler, exhaust pipes. |
| Procedures Included | |
| Procedures Included: | Routine maintenance, scheduled servicing, troubleshooting, diagnostic procedures, component removal and installation, repair procedures, overhaul instructions, wiring harness repairs, diagnostic scan tool usage, torque specifications, alignment procedures, replacement procedures for all major components. |
| Engine Overhaul: | Complete engine rebuild procedures, including piston ring replacement, bearing replacement, valve grinding, cylinder honing. |
| Transmission Repair: | Detailed steps for repairing and rebuilding both manual and automatic transmissions, including seal replacement and clutch pack checks. |
| Brake System Service: | Brake bleeding procedures, caliper replacement, rotor resurfacing/replacement, ABS component testing and replacement. |
| Electrical Diagnostics: | Wiring diagrams for all systems, component testing procedures, voltage and resistance checks, troubleshooting electrical faults. |
| Suspension Alignment: | Specifications for wheel alignment (camber, caster, toe), procedures for adjustment, and suspension component replacement. |
| Timing Belt Chain: | If applicable (some engines used timing chains), detailed procedures for inspection and replacement of timing components, including tensioners and guides. |
| Troubleshooting Charts: | Systematic troubleshooting guides for common drivability issues, starting problems, electrical malfunctions, and HVAC faults. |
| Diagnostic Trouble Codes: | Comprehensive list of DTCs, their potential causes, and diagnostic steps for resolution using scan tools. |
| Body Repair: | Procedures for body panel removal and installation, bumper repair, door mechanisms, and interior trim. |
| Tire Rotation Balancing: | Specifications for tire rotation patterns, balancing procedures, and torque specs for lug nuts. |
| Wheel Alignment Specs: | Detailed alignment specifications for front and rear suspension to ensure proper tire wear and handling. |
| Technical Depth | |
| Technical Depth: | Extensive. Covers everything from basic fluid changes and inspections to complex engine and transmission rebuilds, advanced electrical diagnostics, and body panel repair. Includes detailed diagrams and step-by-step instructions suitable for professional technicians and advanced DIY enthusiasts. |
| Manual Specifications | |
| File Format | |
| File Format: | Searchable PDF |
| Searchability: | Full text searchable PDF, allowing users to quickly find specific information. |
| Navigability: | Hyperlinked table of contents and index for easy navigation between sections and topics. |
| Print Quality | |
| Print Quality: | High-resolution, clear and legible diagrams and text, suitable for printing. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Primary Engine Options: | 2.0L MZR LF-VD I4 (approx. 148 hp), 2.5L MZR L5-VE I4 (approx. 167 hp). Also available in some markets: 1.6L Z6-VE I4 and 2.2L MZR-CD Diesel. |
| Performance | |
| Engine Performance Data: | Detailed horsepower, torque curves, and engine RPM ranges for all covered engine variants. Specific data for acceleration, top speed, and fuel economy is typically found in separate owner's manual sections but diagnostic and repair data is engine-specific. |
| Fuel Octane Requirement: | For 2.0L and 2.5L engines, typically 87 octane (RON+MON/2) or higher is recommended. Manual specifies minimum octane rating for optimal performance and longevity. |
| Fuel System | |
| Fuel System Type: | Electronic Fuel Injection (EFI) with multi-point injection (MPI) for gasoline engines. Common rail direct injection for diesel variants. |
| Engine Codes | |
| Engine Code List: | LF-VD (2.0L), L5-VE (2.5L), Z6-VE (1.6L), R2 (2.2L Diesel - for applicable markets). |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed Manual (F5AFA) and 6-speed Manual (F6MRA) depending on engine and trim. |
| Optional | |
| Optional Transmission: | 5-speed Automatic (AW50-42LE) and 6-speed Automatic (AW6A-EL) depending on engine and trim. |
| Features | |
| Transmission Features: | Detailed information on clutch operation, gear shift mechanisms, torque converter function (for automatics), transmission control module (TCM) diagnostics, fluid capacities, and fluid type specifications (e.g., ATF type). |
| Dimensions | |
| Exterior | |
| Exterior Dimensions: | Length: ~4580 mm, Width: ~1755 mm, Height: ~1470 mm. Specific dimensions vary slightly by body style (sedan/hatchback). |
| Interior | |
| Interior Dimensions: | Detailed seating capacity, passenger volume, and cabin measurements are typically in the owner's manual, but the service manual will cover interior trim removal and component access. |
| Cargo | |
| Cargo Dimensions: | Trunk volume and hatchback cargo space figures are usually in the owner's manual. Service manual details rear seat folding mechanisms and cargo area components. |
| Weights | |
| Curb Weight: | Varies by engine and trim, typically ranging from ~1300 kg to ~1500 kg. |
| Towing Capacity: | Towing capacity is generally not specified or recommended for the Mazda 3. The manual will focus on vehicle operational weights and load limits. |
| Safety Features | |
| Ratings | |
| Safety Ratings: | Typically achieved good crash test ratings (e.g., IIHS Top Safety Pick in the US) for its generation, details on structural integrity and airbag deployment are in the manual. |
| NHTSA Ratings: | The 2010 Mazda 3 received 5-star ratings from NHTSA in frontal and side crash tests for both driver and passenger in many configurations. |
| Active Features | |
| Active Safety Features: | Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Dynamic Stability Control (DSC), Traction Control System (TCS). |
| Passive Features | |
| Passive Safety Features: | Front airbags, side-impact airbags, curtain airbags, front seat pretensioners, whiplash-reducing front seats. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Base models featured a standard audio system; higher trims offered an optional Bose premium sound system, satellite radio, and multi-information display. Bluetooth hands-free connectivity and iPod integration were available on many models. |
| Navigation System: | An optional in-dash navigation system was available on higher trim levels, featuring a touch screen interface. |
| Driver Assistance | |
| Driver Assistance Features: | While advanced driver-assistance systems (ADAS) were less common than on later models, features like a rear-view camera (on select trims) and parking sensors were available. |
| Connectivity | |
| Connectivity Options: | Auxiliary audio input jack, USB port (on some models), Bluetooth for hands-free calling and audio streaming. |
| Maintenance | |
| Service Intervals | |
| Recommended Service Intervals: | Typical intervals include oil changes every 7,500 miles (12,000 km) or 6 months, air filter replacement every 30,000 miles (48,000 km), spark plug replacement around 60,000-100,000 miles depending on type. Brake fluid, coolant, and transmission fluid changes vary significantly based on driving conditions and fluid type. |
| Fluid Specifications | |
| Engine Oil Specification: | SAE 5W-20 API SN or ILSAC GF-5 certified. Oil capacity approximately 4.4 US quarts (4.2 liters) for 2.0L/2.5L engines. Check manual for specific viscosity and capacity. |
| Coolant Specification: | Mazda Super Long Life Coolant (Blue) or equivalent, pre-mixed 50/50 with distilled water. Capacity around 7.0 US quarts (6.6 liters). |
| Transmission Fluid Specification: | Automatic Transmission Fluid (ATF) type is critical; typically Mazda MV AT Fluid or equivalent. Manual transmission fluid is GL-4 rated. Check manual for exact specifications and capacities. |
| Brake Fluid Specification: | DOT 3 or DOT 4 brake fluid. Manual specifies preferred type and replacement interval. |
| Power Steering Fluid: | Mazda Genuine Power Steering Fluid or equivalent. Capacity around 1.0-1.5 liters. Check manual for exact type. |
| Gear Oil Specification: | For manual transmissions, SAE 75W-90 GL-4 gear oil is typical. Capacity around 1.6-2.0 liters. Check manual for specific grade and capacity. |
| Known Issues | |
| Common Issues: | Potential issues include oil consumption in some 2.3L/2.5L engines (though less prevalent than in older models), worn engine mounts, interior trim rattles, and occasional electrical gremlins related to body control modules. Brake wear, especially front pads and rotors, is typical for a front-wheel-drive vehicle. More detailed common issues and diagnostic procedures are within the manual. |
| Carbon Buildup: | Direct injection engines (though not standard on all 2010 models, but relevant for Mazda's engine tech) can experience carbon buildup on intake valves. The manual covers inspection and cleaning procedures if applicable to the engines covered. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Mazda has a long history of producing reliable and engaging vehicles, known for its 'Zoom-Zoom' philosophy emphasizing driving pleasure. |
| Model Evolution | |
| Model Evolution: | The 2nd Generation (BL) built upon the success of the first generation (BK), featuring a bolder exterior design, improved interior quality, and updated powertrains. It was produced from late 2008 to mid-2013. |
| Design Philosophy: | The 2nd gen Mazda 3 featured a more aggressive styling compared to the first gen, with a distinct front grille and headlight design, reflecting Mazda's 'Nagare' design language principles. |
| Production | |
| Production Locations: | Primary production sites included Hofu, Japan, and Flat Rock, Michigan, USA (for North American market). |