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Mazda Miata & Mazda MX-5 Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

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🏷️ Basic Information Identification Make: Mazda Model: Miata / MX-5 Common Names: Miata, MX-5, Roadster Generation Covered Generations: NA (1st Generation) Codes Chassis Codes: NA (Eunos Roadster, Mazda MX-5) 👋...
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Distributeur:
UGS: 510100
Mazda Miata & Mazda MX-5 Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Miata / MX-5
Common Names:
Miata, MX-5, Roadster
Generation
Covered Generations:
NA (1st Generation)
Codes
Chassis Codes:
NA (Eunos Roadster, Mazda MX-5)
👋 Introduction
Market Position
Segment:
Lightweight, affordable sports car (roadster)
Target Audience:
Enthusiasts, DIY mechanics, owners seeking detailed repair information
Competitive Analysis
Key Competitors:
Early Porsche Boxster, Toyota MR2, Alfa Romeo Spider, Fiat X1/9 (though often compared to higher-tier sports cars for driving experience)
Key Features
Driving Dynamics:
Exceptional handling, perfect 50/50 weight distribution, rear-wheel drive, communicative steering
Design:
Iconic, simple, lightweight convertible design
Reliability:
Generally considered reliable and easy to maintain
📋 Manual Details
Coverage Areas
Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Extensive (Exact count varies based on edition, but covers multiple generations and years)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, potentially printable)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and component-level service for 1.6L and 1.8L BP-series engines (DOHC, 16-valve)
Transmission:
Service and repair for manual transmissions (including clutch, gearbox, linkages) and automatic transmissions (if applicable to specific years/models covered)
Drivetrain:
Rear-wheel drive system, differential, driveshafts, axles, and wheel bearings
Suspension:
Front and rear suspension components, including dampers, springs, control arms, bushings, and alignment procedures
Steering:
Steering rack, power steering system (if equipped), steering column, and related components
Brakes:
Brake system diagnostics and repair, including master cylinder, brake lines, calipers, rotors, pads, parking brake, and ABS (if equipped)
Electrical:
Comprehensive coverage of 12V electrical system, battery, charging system, ignition system, lighting, instrument cluster, power accessories, and wiring diagrams
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, evaporative emissions control (EVAP), and fuel tank service
Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipework
Body And Chassis:
Body panel removal/installation, door mechanisms, convertible top operation and repair, interior trim, chassis components, and frame alignment
HVAC:
Heating, Ventilation, and Air Conditioning system diagnostics and repair
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacement, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation (OBD-I/OBD-II)
Repair:
Step-by-step repair procedures for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, and electrical component diagnosis/replacement
Installation:
Instructions for installing replacement parts, accessories, and common aftermarket upgrades where applicable
Technical Depth
Depth:
Comprehensive, from basic fluid changes to complete engine and transmission rebuilds, including detailed torque specifications, diagnostic flowcharts, and electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for offline use and workshop reference
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
BP (1.8L), B6 (1.6L)
Displacement 1.6L:
1597 cc
Displacement 1.8L:
1839 cc
Configuration:
Inline-4, DOHC, 16-valve
Performance 1.6L
Horsepower:
115-118 hp (varies by year and market)
Torque:
100-103 lb-ft (varies by year and market)
Performance 1.8L
Horsepower:
125-140 hp (varies by year and market)
Torque:
110-115 lb-ft (varies by year and market)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Octane:
91 or higher (check specific year's recommendation)
🔧 Transmission
Standard
Type Na:
5-speed manual
Optional
Type Na:
4-speed automatic (less common, typically found on specific markets/trims)
Features Manual
Clutch Type:
Hydraulically operated dry single-plate clutch
Features Automatic
Fluid Type:
Dexron III or equivalent (confirm specific model/year)
📐 Dimensions
Exterior
Length Na:
Approx. 3950 mm (155.5 in)
Width Na:
Approx. 1675 mm (65.9 in)
Height Na:
Approx. 1235 mm (48.6 in)
Wheelbase Na:
Approx. 2265 mm (89.2 in)
Weights
Curb Weight Na:
Approx. 950-1050 kg (2094-2315 lbs)
🛡️ Safety Features
Ratings
NHTSA Driver Front:
Good (for its era, though specific ratings vary)
IIHS Side:
Acceptable (for its era)
Active Features
ABS:
Optional on early models, standard on later years/trims
Traction Control:
Rare, optional on very late models/trims
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional/standard depending on year/market
Rollover Protection:
Integral roll bar behind seats, reinforced windshield frame
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players; often replaced with aftermarket units for modern features.
Speakers:
Typically 4 or 6 speaker systems, often door-mounted and dash-mounted.
Driver Assistance
Cruise Control:
Optional on most models, standard on some higher trims.
Power Windows:
Standard on most models.
Power Mirrors:
Standard on most models.
Connectivity
Bluetooth:
Not factory equipped on these early models; requires aftermarket installation.
Usb Ports:
Not factory equipped; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or 6 months (whichever comes first, depending on driving conditions)
Engine Oil Filter:
Replace with oil change
Air Filter:
Inspect every 15,000 miles, replace as needed (or every 30,000 miles)
Spark Plugs:
Replace every 60,000-100,000 miles (depending on type - standard copper, platinum, or iridium)
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years
Timing Belt:
NA (1.6L and 1.8L BP engines use timing chains, not belts)
Fluid Specifications
Engine Oil Viscosity:
5W-30 or 10W-30 (API SG/SH or higher)
Engine Oil Capacity:
Approx. 3.7-4.1 quarts (3.5-3.9 liters) with filter (check specific engine)
Coolant Type:
Mazda FL22 or equivalent long-life coolant (usually a green or blue ethylene glycol-based coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 75W-90 gear oil (e.g., Castrol Syntec, Valvoline)
Known Issues
Engine:
Oil leaks (valve cover gasket, rear main seal), radiator failure, alternator failure, sticky throttle body, coolant crossover pipe leaks (NA).
Suspension:
Worn bushings (control arm, sway bar), ball joint wear, wheel bearing noise.
Convertible Top:
Leaking seals, torn fabric, sticky mechanisms, rear window delamination (plastic).
Electrical:
Corroded grounds, failing power window motors, headlamp pop-up motor issues, instrument cluster backlighting failure.
Body:
Rust (especially around rocker panels, wheel arches, and rear sills), cracked dash panels.
📚 Vehicle History
Brand Heritage
Legacy:
Mazda's heritage in creating lightweight, driver-focused cars, building on models like the RX-7 and earlier sports cars.
Model Evolution
Generation 1 Na:
Launched in 1989 (as a 1990 model year), designed to revive the affordable, fun roadster concept. Introduced 1.6L engine, later updated to 1.8L BP engine. Minor styling and feature updates throughout its production run (facelifts in '94 and '98).
Production
Production Start Na:
1989 (for 1990 model year)
Production End Na:
2005 (NA generation) / 2009 (NB generation, covered by manual)
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Car and Driver's 10Best list multiple times in the 1990s.
Motor Trend Import Car Year:
Motor Trend's Import Car of the Year in 1990.
Ratings
Driving Experience Reviews:
Consistently praised for its pure driving engagement and affordability.
Certifications
General Reputation:
Widely regarded as one of the most iconic and best-selling roadsters of all time.
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