Primary Coverage:
Full Service Repair, Maintenance, Diagnostics, and Overhaul
Estimated Page Count:
Extensive (typically 1000+ pages for a full service manual of this era)
Type:
Full Service Repair Manual
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinRAR (for potential archive extraction).
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
Engine:
2.5L Miller Cycle V6 (KF-ZE/KF-YF), including supercharger system, fuel injection, ignition, lubrication, cooling, and exhaust.
Transmission:
4-speed automatic transmission (430LE), including overhaul, diagnostics, and fluid specifications.
Drivetrain:
Front-wheel drive, axles, CV joints, and differential.
Suspension:
Front independent suspension (strut-type with coil springs), rear independent multi-link suspension, shock absorbers, springs, control arms, and alignment specifications.
Steering:
Power-assisted rack and pinion steering, hydraulic pump, steering column, and tie rods.
Brakes:
Front and rear disc brakes, ABS system, brake calipers, rotors, pads, hydraulic lines, and parking brake.
Electrical:
Complete wiring diagrams, battery, charging system (alternator, starter), lighting, instruments, power windows, locks, mirrors, audio system, HVAC controls, and ECUs.
Body:
Body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, and frame components.
HVAC:
Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant, and controls.
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments, and general inspections.
Repair:
Engine component repair and replacement (pistons, rings, valves, etc.), transmission overhaul, brake system repairs, suspension component replacement, electrical system troubleshooting and repair, bodywork and collision repair procedures.
Diagnostics:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), electrical system diagnostics, engine performance diagnostics.
Rebuild:
Complete engine and transmission rebuild procedures with detailed specifications and torque values.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
Engine Code And Type:
KF-ZE/KF-YF, 2.5L (2490cc) DOHC 24-valve V6 with Atkinson Cycle (Miller Cycle) and Lysholm-type twin-screw supercharger.
Horsepower:
Approximately 210-218 hp @ 5300 rpm (depending on specific market/tuning).
Torque:
Approximately 210-217 lb-ft @ 3500 rpm (depending on specific market/tuning).
Fuel Delivery:
Electronic Fuel Injection (EFI).
Recommended Octane:
Premium Unleaded (91 Octane or higher).
Coolant Type:
Ethylene Glycol based coolant (e.g., Mazda FL22 or equivalent).
Oil Capacity Quarts:
Approx. 4.5-4.8 quarts (with filter change).
Recommended Oil Viscosity:
5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations).
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km).
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (Iridium or Platinum tipped).
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months.
Power Steering Fluid:
Mazda Genuine ATF (or equivalent Dexron II/III).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Miller Cycle Engine:
Potential for carbon buildup on intake valves, supercharger belt wear, vacuum leaks, and ignition coil issues.
Automatic Transmission:
Can develop harsh shifting or solenoid issues if not properly maintained.
Electrical Systems:
Climate control unit failures, power window motor issues, and sensor malfunctions are not uncommon.
Mazda Philosophy:
Jinba Ittai (horse and rider as one), focusing on driver engagement and responsive handling.
Millenia Introduction:
The Mazda Millenia was introduced for the 1995 model year in North America, replacing the Mazda Eunos 800/Xedos 9. However, this manual specifies 1994, which likely refers to early production or a pre-release designation in some markets, or it could be an error in the product title referencing a model year slightly out of sync with its North American debut. The core platform and technology are consistent with the first generation.
Manufacturing Location:
Hofu Plant, Yamaguchi Prefecture, Japan.
