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Mazda Millenia Xedos 6 Eunos 800 Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000

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🏷️ Basic Information Identification Make: Mazda Model: Millenia / Xedos 6 / Eunos 800 Years Covered: 1996, 1997, 1998, 1999, 2000 Codes Platform Code: Type D (TA) 👋 Introduction Market...
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Mazda Millenia Xedos 6 Eunos 800 Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Millenia / Xedos 6 / Eunos 800
Years Covered:
1996, 1997, 1998, 1999, 2000
Codes
Platform Code:
Type D (TA)
👋 Introduction
Market Position
Vehicle Segment:
Entry-level luxury sedan / Mid-size executive sedan.
Competitive Analysis
Competitors:
Acura Legend, Toyota Avalon, Lexus ES, Nissan Maxima, Buick Park Avenue.
Key Features
Design Philosophy:
Focus on Kodo design language for Xedos 6, comfortable and refined touring experience.
Unique Selling Points:
Distinctive styling, sophisticated ride quality, often equipped with advanced features for its time.
📋 Manual Details
Coverage Areas
Market Variants Covered:
North America (Millenia), Europe (Xedos 6), Japan (Eunos 800)
Engine Variants Covered:
All engine types and configurations offered for the specified model years.
Trim Levels Covered:
All trim levels and options for the specified model years.
Transmission Types Covered:
Automatic and Manual transmissions.
Page Count
Estimated Page Count:
Likely exceeds 1000 pages (typical for a complete workshop manual).
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system.
Engine Management:
Fuel injection system (EFI), ignition system, emission control systems, ECU diagnostics.
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, internal components, electronic control.
Transmission Manual:
Manual transmission overhaul, clutch system, gear selection mechanism.
Drivetrain:
Front-wheel drive, drive shafts, constant velocity joints, differential.
Suspension:
Front and rear suspension systems, struts, shock absorbers, control arms, bushings, alignment.
Steering:
Power steering system, steering rack, steering column, tilt/telescopic adjustments.
Brakes:
Front and rear brake systems (disc/disc, ABS), hydraulic components, calipers, rotors, pads, parking brake.
Electrical System:
Battery, charging system, starting system, fuses, relays, wiring diagrams.
Lighting System:
Headlights, taillights, interior lighting, fog lights, bulb types and replacement.
Climate Control:
HVAC system, air conditioning (A/C) compressor, refrigerant, heater core, blower motor, controls.
Body And Interior:
Body panels, doors, hood, trunk, interior trim, seats, airbags, sound insulation.
Chassis And Frame:
Frame construction, body mounting points, corrosion protection.
Safety Systems:
Airbag system, seatbelts, ABS operation.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, brake pad replacement.
Troubleshooting:
Diagnostic procedures for all major systems, common fault identification, symptom-based troubleshooting guides.
Repair:
Component removal and installation, major unit overhauls, body panel repair, electrical component replacement.
Diagnostics:
OBD-II diagnostic codes, scan tool usage, specific sensor testing, electrical circuit tracing.
Calibration And Adjustment:
Wheel alignment, idle speed adjustment, parking brake adjustment, headlight aiming.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Specifications And Tolerances:
Torque specifications, clearances, wear limits for all components.
Technical Depth
Depth:
Comprehensive coverage from basic preventative maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (if professionally scanned and OCR'd).
Print Quality
Printability:
Printable in full or in part.
Binding Type
Binding:
Not applicable (downloadable digital format).
Paper Type
Paper Quality:
Not applicable (downloadable digital format).
⚙️ Engine Specifications
Primary Engine
Engine Code Millenia V6:
KL-DE (3.0L V6 Naturally Aspirated), KLG4 (3.0L V6 Supercharged)
Engine Displacement Millenia V6:
2954 cc (3.0 Liters)
Horsepower Millenia V6 Na:
210-217 hp (SAE net, varies by year and market)
Torque Millenia V6 Na:
200-205 lb-ft (SAE net, varies by year and market)
Horsepower Millenia V6 Sc:
240 hp (SAE net)
Torque Millenia V6 Sc:
250 lb-ft (SAE net)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended for optimal performance)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) technology on later models.
Cooling System
Coolant Type:
Mazda FL22 Antifreeze/Coolant or equivalent (typically ethylene glycol-based, long-life).
🔧 Transmission
Automatic
Automatic Transmission Type:
4-speed electronically controlled automatic transmission (e.g., Jatco JF403E or similar).
Automatic Transmission Fluid:
Mazda ATF MV or equivalent (e.g., Dexron III/VI, Mercon V compatible).
Manual
Manual Transmission Type:
5-speed manual transmission.
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 gear oil.
Clutch
Clutch Type:
Hydraulically actuated, dry single-plate clutch.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2745 mm (108.1 in)
Length:
Approx. 4840 mm (190.6 in)
Width:
Approx. 1795 mm (70.7 in)
Height:
Approx. 1390 mm (54.7 in) for coupe, approx. 1410 mm (55.5 in) for sedan variants.
Weights
Curb Weight:
Approx. 1500 - 1650 kg (3300 - 3638 lbs), depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star rating (based on contemporary vehicles).
Active Features
ABS:
Standard on most models, Anti-lock Braking System.
Traction Control:
Optional on some higher trims, TRAC (Traction Control System).
Passive Features
Airbags:
Driver and passenger front airbags standard; side airbags available on some models.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Premium Bose audio system available on higher trims, often with CD player and cassette.
Navigation:
Optional factory-installed navigation system on some models.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Available on select trims.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity from the factory; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, using synthetic oil.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs.
Timing Belt Replacement:
Not applicable, V6 engines utilize a timing chain.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 - 4.9 US quarts (4.3 - 4.7 Liters) with filter change. Check manual for exact specification.
Engine Oil Viscosity:
5W-30 or 10W-30 (check manual for regional variations and temperature suitability).
Coolant Capacity:
Approx. 7.0 - 7.5 US quarts (6.6 - 7.1 Liters).
Known Issues
Engine Oil Leaks:
Common leaks from valve cover gaskets, oil pan gasket, and front crankshaft seal due to age.
Automatic Transmission:
Occasional harsh shifting or delayed engagement, often related to transmission fluid degradation or valve body issues. Supercharged models may have more robust transmission, but still require diligent maintenance.
Suspension Components:
Worn ball joints, control arm bushings, and strut mounts can lead to noise and poor handling.
Evaporative Emissions Control:
Canister purge valve or vent solenoid failures can cause rough idle or P0442/P0455 codes.
Heater Control Valves:
Leaking or malfunctioning heater control valves can cause cabin temperature issues.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's commitment to innovation, driver engagement, and quality.
Model Evolution
First Generation:
Launched as a distinct model under different names in various markets to compete in the luxury segment.
Facelift Updates:
Minor styling tweaks and feature enhancements throughout its production run (1991-2002).
Production
Production Period:
1991-2002 (Globally)
Manufacturing Location:
Japan
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