Mazda MPV 2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: MPV Year: 2002 Codes Model Code: LW3W Chassis Code: LW3W 👋 Introduction Market Position Segment: Compact/Mid-size Multi-Purpose Vehicle (MPV) Target Audience: Families seeking...

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Distributeur:

UGS: 464324

Mots clés: 2002 Car Cars Mazda Misc MPV

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year:

Codes

Model Code:

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact/Mid-size Multi-Purpose Vehicle (MPV)

Target Audience:

Families seeking versatile and practical transportation

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Dodge Grand Caravan

Key Features

Vehicle Attributes:

Spacious interior, flexible seating, sliding rear doors, comfortable ride, FWD and AWD options

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform maintenance and repairs, saving significant costs and maintaining vehicle reliability

📋 Manual Details

Coverage Areas

Main Systems:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Interior

Repair Procedures:

Diagnostics, Maintenance, Routine Servicing, Component Replacement, Overhauls, Wiring Diagrams, Troubleshooting

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Factory Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, intake and exhaust systems

Engine Electrical:

Ignition system, fuel injection system, starting system, charging system, emission control system, engine control module (ECM)

Transmission Drivetrain:

Automatic transmission (FWD/AWD), power transfer unit, drive shafts, differentials, CV joints

Suspension Steering:

Front and rear suspension systems (MacPherson struts, multi-link), power steering system, steering column, wheel alignment specifications

Brakes:

Front and rear disc brakes, anti-lock braking system (ABS), parking brake system, brake fluid specifications

Electrical Accessories:

Lighting system, power windows, power locks, mirrors, audio system, wipers, horn, instrument cluster, body control module (BCM)

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant specifications, component diagnosis

Body Interior:

Exterior body panels, doors, hood, liftgate, bumpers, interior trim, seats, airbags, seatbelts

Procedures Included

Maintenance Tasks:

Oil changes, filter replacements, fluid level checks and changes, spark plug replacement, brake pad/rotor replacement, belt inspection/replacement

Diagnostic Troubleshooting:

On-board diagnostics (OBD-II), fault code interpretation, circuit testing, component testing, common problem diagnosis

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical system diagnostics and repair, body panel replacement

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

Technical Depth

Depth:

Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures

📊 Manual Specifications

File Format

Format:

Searchability:

Fully searchable text content for quick information retrieval

Print Quality

Resolution:

High-resolution, clear text and diagrams for easy reading and printing

Printability:

Printable pages for use in workshop environments

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6, SOHC, 24-valve

Engine Code:

J30A (likely)

Displacement:

3.0 Liters (2954 cc)

Performance

Horsepower:

195 hp @ 5200 rpm (approx.)

Torque:

200 lb-ft @ 4800 rpm (approx.)

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Cooling System

Coolant Capacity:

Approximately 7.0 Liters (7.4 Quarts)

Lubrication System

Oil Capacity:

Approximately 4.8 Liters (5.1 Quarts) with filter change

Recommended Oil:

API SG, SH, or SJ; SAE 5W-30 or 5W-40

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (4EAT)

Optional

Drivetrain:

Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) variants available

Features

Transmission Fluid:

Mazda ATF-T4 (JWS 3309 compatible)

Transmission Fluid Capacity:

Approximately 3.5 Liters (3.7 Quarts) for a pan drop and fill

📐 Dimensions

Exterior

Length:

182.7 inches (4640 mm)

Width:

71.7 inches (1820 mm)

Height:

65.7 inches (1670 mm)

Wheelbase:

112.4 inches (2855 mm)

Front Track:

60.8 inches (1545 mm)

Rear Track:

60.6 inches (1540 mm)

Interior

Passenger Volume:

Approximately 115.1 cubic feet (3259 Liters)

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 17.4 cubic feet (493 Liters)

Cargo Volume Behind 2Nd Row:

Approximately 64.9 cubic feet (1838 Liters)

Cargo Volume Behind 1St Row:

Approximately 111.0 cubic feet (3143 Liters)

Weights

Curb Weight:

Approximately 3800 - 4000 lbs (1724 - 1814 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Approximately 5350 lbs (2427 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4-star (as of 2002 testing)

NHTSA Frontal Impact Passenger:

4-star (as of 2002 testing)

NHTSA Side Impact Front Seat:

4-star (as of 2002 testing)

NHTSA Side Impact Rear Seat:

4-star (as of 2002 testing)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS) on some AWD models

Passive Features

Airbags:

Driver and front passenger airbags, optional side-impact airbags

Seatbelts:

3-point seatbelts for all seating positions, front seat pretensioners

Child Safety:

LATCH (Lower Anchors and Tethers for Children) system, child safety rear door locks

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player, optional Bose premium audio system

Speaker Configuration:

Typically 4-6 speakers, 8 speakers with Bose system

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Not typically available for this model year

Connectivity

Auxiliary Input:

Not typically available for this model year

Interior Tech

Climate Control:

Manual or automatic climate control depending on trim level

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe conditions may require more frequent changes)

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)

Cabin Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or annually

Transmission Fluid Change:

Inspect every 30,000 miles (48,000 km), drain and fill every 60,000 miles (96,000 km) under normal conditions. AWD models may have different recommendations for the transfer case.

Spark Plugs:

Replace every 60,000 miles (96,000 km) with platinum-tipped spark plugs (e.g., NGK PFR5A-11)

Coolant Flush:

Replace every 60,000 miles (96,000 km) or 4 years

Fluid Specifications

Brake Fluid:

DOT 3

Power Steering Fluid:

Mazda Genuine Power Steering Fluid or Dexron III/Mercon ATF

Known Issues

Common Problems:

Transmission solenoid issues, EGR valve clogging, intake manifold runner control issues, rear suspension noises, rear wheel bearing wear, A/C system leaks

Diagnostic Focus:

The manual provides detailed troubleshooting for these common problems, guiding users through diagnosis and repair.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai (horse and rider as one), focusing on driving enjoyment and responsive handling

Model Evolution

Generation:

Second Generation (LW Series, 1999-2005)

Redesign Highlights:

Introduced a longer wheelbase, increased interior space, and updated styling compared to the first generation.

Production

Manufacturing Location:

Hofu, Yamaguchi, Japan

Production Years:

1999-2005 (for LW series)

🏆 Awards & Recognition

Recognitions

Consumer Guide Best Buy:

The Mazda MPV was recognized as a Consumer Guide Best Buy in the minivan category for several years, including around 2002, for its combination of driving dynamics and practicality.

Ratings

Jd Power Initial Quality Study:

Performance in IQS varied, but it was generally competitive within its segment for its reliability.