Segment:
Compact/Mid-size Minivan
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Dodge Caravan/Chrysler Town & Country.
Vehicle Design Philosophy:
Practicality, versatility, family transport with Mazda's distinctive driving dynamics.
Manual Advantage:
Provides comprehensive, A-Z coverage for all mechanical and electrical repairs, essential for DIY enthusiasts and professional mechanics.
Visual Aids:
Includes numerous detailed pictures and diagrams to illustrate repair procedures.
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Model Variants Covered:
All models and trim levels of the Mazda MPV during the specified years.
Estimated Page Count:
Extensive, typically over 1000 pages for comprehensive workshop manuals of this era.
Type:
Workshop Service and Repair Manual
Digital Format:
Likely PDF, optimized for printing individual pages.
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission Drivetrain:
Automatic transmission (AT) overhaul, servicing, operation; driveline components (axles, driveshafts, differentials).
Chassis:
Suspension systems (front and rear), steering system, braking system (including ABS if equipped), wheels and tires.
Electrical Electronics:
Complete electrical system, starting and charging system, lighting, instruments, comfort systems, body control modules, wiring diagrams.
Body Interior:
Body construction, exterior trim, doors, windows, seats, interior trim panels, HVAC system.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II).
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation.
Installation Adjustment:
Procedures for installing new components, adjusting systems (e.g., parking brake, headlamps), and emissions system service.
Diagnostic Capability:
Advanced diagnostics, including symptom-based troubleshooting, electrical circuit analysis, and component testing.
Rebuild Completeness:
Comprehensive rebuild procedures for major components like engines, transmissions, and differentials.
Wiring Diagrams:
Detailed and accurate electrical wiring diagrams for all vehicle systems.
Torque Specifications:
All critical torque specifications for fasteners and assemblies.
Diagnostic Tools:
Information on necessary special tools and diagnostic equipment.
Engine Code Common:
FS-DE (2.0L Inline-4), JX-DE (2.5L Inline-4), AJ-DE (2.5L V6 - later models of LW generation).
Displacement Common:
2.0 Liters (1998cc) and 2.5 Liters (2490cc)
Horsepower Range:
Approximately 120-130 hp for 2.0L, 140-170 hp for 2.5L (depending on year and specific engine variant).
Torque Range:
Approximately 130-140 lb-ft for 2.0L, 150-160 lb-ft for 2.5L.
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-port Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline
Transmission Type:
4-speed Automatic Transmission (FS5A-EL, GF4AX-EL variants).
Manual Transmission:
Rarely offered, primarily automatic.
Transmission Features:
Electronically controlled, some models might feature a 'Sport' or 'Snow' mode.
Atf Type:
Dexron III / Mercon or equivalent (verify specific model year and transmission type for exact spec, e.g., Mazda ATF-IV or M-III).
Length:
Approx. 177.7 - 182.7 inches (depending on model year).
Width:
Approx. 69.1 - 71.3 inches.
Height:
Approx. 65.2 - 66.0 inches.
Curb Weight Range:
Approx. 3,400 - 3,700 lbs.
Cargo Volume:
Highly configurable with folding/removable rear seats, providing significant cargo space for its class.
NHTSA Ratings:
Varies by year; generally received decent ratings for its time, but specific year data should be verified.
ABS:
Available on many models, especially higher trims.
Traction Control:
Optional on some later models.
Airbags:
Driver and front passenger airbags standard; side airbags optional on some later models.
Seatbelts:
Three-point seatbelts for all seating positions, front seatbelt pretensioners.
Audio System:
Factory AM/FM stereo with cassette player and optional CD player, multiple speaker configurations.
Climate Control:
Manual or automatic climate control systems, dual-zone climate control available on higher trims.
Cruise Control:
Standard on most models.
OBD Ii:
Compliant with OBD-II standards for diagnostics and emissions monitoring (from 1996 onwards).
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6 months, using synthetic or high-mileage oil for best results.
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles, depending on driving conditions.
Coolant Change:
Initial change around 105,000 miles, then every 45,000 - 60,000 miles thereafter.
Engine Oil Grade:
Refer to owner's manual; typically 5W-30 or 5W-40 for gasoline engines.
Engine Oil Capacity:
Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) for 4-cylinder, higher for V6.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Mazda FL22 coolant recommended for later years if compatible.
Engine:
Spark plug blow-out (pre-ignition issues in some earlier 4-cylinder engines), oil leaks from valve cover or oil pan gaskets.
Transmission:
Occasional rough shifting or delayed engagement, potential for internal wear if maintenance is neglected.
Suspension:
Worn front struts/shocks, bushings, and ball joints due to weight and usage as a family vehicle.
Exhaust:
Corrosion and leaks in exhaust system components, especially in rust-belt regions.
Electrical:
Power window regulators, door lock actuators, and occasional sensor failures.
Mazda Philosophy:
Known for a balance of practicality, reliability, and engaging driving dynamics, even in utility vehicles.
Generation Introduction:
The second generation MPV (LW platform) debuted in late 1998 for the 1999 model year, replacing the earlier, larger first-generation model.
Mid Cycle Refresh:
Received a significant refresh for the 2002 model year, including updated styling and interior.
Production Locations:
Primarily manufactured in Japan.
Production End For Generation:
The second generation MPV production concluded in 2006.
