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Mazda MPV Complete Workshop Repair Manual 2000-2006

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🏷️ Basic Information Identification Make: Mazda Model: MPV Model Designation: MPV (Multi-Purpose Vehicle) Generation Generation Covered: Second Generation (LW Series) Codes Chassis Codes: LW3W, LW5W, LWEW, LWFW 👋 Introduction Market...
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Taper: Car
Distributeur:
UGS: 378213
Mazda MPV Complete Workshop Repair Manual 2000-2006
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MPV
Model Designation:
MPV (Multi-Purpose Vehicle)
Generation
Generation Covered:
Second Generation (LW Series)
Codes
Chassis Codes:
LW3W, LW5W, LWEW, LWFW
👋 Introduction
Market Position
Vehicle Type:
Compact Minivan / Crossover MPV
Target Audience:
Families seeking versatile and practical transportation.
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chrysler Town & Country.
Key Features Of Manual
Diy Focus:
Designed to empower owners to perform maintenance and repairs, saving significant costs.
Updated Information:
New & Updated, ensuring relevance for the specified model years.
Device Compatibility:
Accessible on PC, MAC, Tablets, and Smartphones.
Professional Quality:
In-depth service and repair information akin to dealership-level manuals.
📋 Manual Details
Coverage Areas
Years Covered:
2000-2006
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Complete Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, cooling system, lubrication system, ignition system, exhaust system, engine control systems (ECU/ECM).
Transmission:
Automatic transmission (FWD and AWD variants), manual transmission (less common in this generation, but coverage likely), clutch system, transfer case (AWD).
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, differentials, CV joints.
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, bushings), power steering system, steering rack, wheel alignment specifications.
Brakes:
Front and rear disc brakes, ABS system, brake system bleeding procedures, parking brake.
Electrical System:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control modules (BCM).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, blower motor, climate control module.
Body And Interior:
Body panels, doors, windows, locks, seats, trim, dashboard, exterior lighting, body repair procedures.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures, including torque specifications for critical components.
Transmission Repair:
Automatic transmission removal, disassembly, component replacement, reassembly, and fluid service.
Brake System Service:
Brake pad and rotor replacement, brake caliper service, brake line replacement, ABS component diagnosis and replacement.
Electrical Diagnostics:
Troubleshooting electrical issues using wiring diagrams, sensor testing, actuator testing, component diagnosis.
Suspension And Steering Repair:
Replacement of struts, shocks, ball joints, tie rod ends, bushings, steering rack repairs.
HVAC System Repair:
Refrigerant system servicing, compressor replacement, evaporator/condenser service, heater core replacement.
Troubleshooting Guides:
Diagnostic procedures for common and uncommon faults, diagnostic trouble codes (DTCs) and their meanings.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic fluid changes and inspections to complete engine and transmission rebuilds, along with in-depth electrical diagnostics and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically)
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for clear viewing of diagrams and text)
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
FS-DE (2.0L DOHC Inline-4)
Engine Displacement 1:
1991 cc (2.0 Liters)
Horsepower 1:
Approx. 120-130 hp (depending on market and tune)
Torque 1:
Approx. 135-140 lb-ft
Alternative Engine
Engine Code 2:
GY-DE (2.3L DOHC Inline-4)
Engine Displacement 2:
2261 cc (2.3 Liters)
Horsepower 2:
Approx. 140-145 hp
Torque 2:
Approx. 150-155 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECU Type:
Mazda proprietary engine control unit (ECM/PCM)
Emission Controls:
Catalytic converter, EGR system (where applicable).
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic Transmission
Optional
Transmission Type Optional:
5-Speed Manual Transmission (Less common in North America for this generation)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Fluid Specifications
Automatic Transmission Fluid Type:
Mazda ATF JWS3314 or equivalent Dexron III/Mercon compatible fluid (verify specific model/year).
📐 Dimensions
Exterior
Length:
Approx. 4.56 meters (179.5 inches)
Width:
Approx. 1.76 meters (69.3 inches)
Height:
Approx. 1.63 meters (64.2 inches)
Interior
Seating Capacity:
7 Passengers (3 rows)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 453 liters (16.0 cubic feet)
Cargo Volume Behind 2Nd Row:
Approx. 1,392 liters (49.1 cubic feet)
Weights
Curb Weight:
Approx. 1550-1750 kg (3417-3858 lbs) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Good (for models tested)
IIHS Side Impact Rating:
Acceptable/Good (depending on specific year and equipment)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional on some models
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio systems (e.g., Bose) on higher trims.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Assistance:
Rear parking sensors were an option on later models.
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (typical recommendation).
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for standard plugs, longer for iridium.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or according to severe service schedule.
Fluid Specifications
Engine Oil Type 1:
API SG, SH, or SJ grade; SAE 5W-30 or 5W-40 (check owner's manual for specific climate recommendations).
Engine Oil Capacity 1:
Approx. 4.3 Liters (4.5 US Quarts) with filter change for 2.0L.
Engine Oil Capacity 2:
Approx. 4.5 Liters (4.7 US Quarts) with filter change for 2.3L.
Coolant Type:
Ethylene glycol-based antifreeze, Mazda Super Long Life Coolant (FL22) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issue 1:
Transmission issues: delayed shifting, rough shifts, premature failure in some cases, especially with heavy use or neglect of fluid changes.
Common Issue 2:
Front suspension wear: ball joints, control arm bushings, and tie rod ends can wear out, leading to clunks or steering looseness.
Common Issue 3:
Engine oil leaks: valve cover gaskets and oil pan gaskets are known to leak over time.
Common Issue 4:
Power steering pump noise or failure: especially with age and mileage.
Common Issue 5:
Window regulator failure: power windows may become slow or inoperable.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for Jinba-Ittai ('horse and rider as one') driving dynamics, applied to practical vehicle segments.
Model Evolution
First Generation Introduction:
1990
Second Generation Introduction:
1999 (for the 2000 model year)
Significant Updates Lw:
Introduction of the 2.3L engine, available AWD, revised styling and interior for 2003 facelift.
Production
Production Location:
Japan (Hiroshima Plant)
Production End Date:
2006
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Often praised for its agile handling for a minivan, comfortable ride, and practical interior layout.
Safety Awards:
Achieved good ratings in NHTSA and IIHS crash tests for its era.
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