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Mazda MPV 1st & 2nd Gen Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

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🏷️ Basic Information Identification Make: Mazda Model: MPV Product Name: Mazda MPV 1st & 2nd Gen Complete Workshop Service Repair Manual 1990-2012 Codes First Gen Codes: LV (North America), LW...
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UGS: 419297
Mazda MPV 1st & 2nd Gen Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MPV
Product Name:
Mazda MPV 1st & 2nd Gen Complete Workshop Service Repair Manual 1990-2012
Codes
First Gen Codes:
LV (North America), LW (Japan/Australia)
Second Gen Codes:
LW (Global)
👋 Introduction
Market Position
Segment:
Compact/Mid-size MPV (Multi-Purpose Vehicle)
Target Audience:
Families, individuals needing versatile cargo and passenger space.
Competitive Analysis
Key Competitors 1St Gen:
Dodge Caravan/Plymouth Voyager, Toyota Previa, Honda Odyssey (early models), Ford Aerostar.
Key Competitors 2Nd Gen:
Honda Odyssey, Toyota Sienna, Ford Freestar/Mercury Monterey, Chrysler Pacifica, Kia Sedona.
Key Features
First Gen Distinction:
Rear-wheel drive platform (initially shared with Mazda B-Series truck), unique sliding second-row seat, relatively compact exterior dimensions for its class.
Second Gen Distinction:
Front-wheel drive platform, more spacious interior, available all-wheel drive, improved safety features, smoother ride, generally more refined than the first generation.
📋 Manual Details
Coverage Areas
Applicable Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Generations Covered:
1st Generation (1989-1999), 2nd Generation (1999-2012)
Page Count
Estimated Page Count:
Comprehensive (specific page count not provided in product info, but typical workshop manuals of this scope exceed 1000 pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on typical sales of such manuals)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, exhaust system, transmission (automatic and manual where applicable), driveline, clutch, transfer case (AWD models).
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires, chassis lubrication.
Body And Interior:
Body panels, doors, windows, interior trim, seats, HVAC system, climate control, audio system, power accessories (windows, locks, mirrors).
Electrical:
Wiring diagrams, lighting system, ignition system, charging system, starting system, instrumentation, dashboard indicators, fuses and relays, body control modules (BCM), supplemental restraint systems (SRS/Airbags).
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake pad replacement, tire rotation.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, symptom-based troubleshooting, component testing procedures, OBD-II diagnostics.
Repair:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension component repair, steering rack replacement, electrical component diagnosis and replacement, body panel repair, HVAC component repair.
Technical Specifications:
Torque specifications for fasteners, clearances and adjustments, fluid capacities and types, diagnostic data, specifications for all major components.
Technical Depth
Depth:
Comprehensive; covers routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repair.
📊 Manual Specifications
File Format
Digital Format:
PDF (assumed, highly searchable and printable)
Print Quality
Quality:
High resolution, clear diagrams and text (typical for professional workshop manuals)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine 1St Gen
Engine 1:
2.5L (2490cc) Naturally Aspirated SOHC V6 (J5-DE / JT-DE)
Performance 1St Gen V6:
Approx. 120-125 hp, 140-150 lb-ft torque (varies by year and market)
Fuel System 1St Gen:
Electronic Fuel Injection (EFI)
Optional Engine 1St Gen
Engine 2:
2.2L (2184cc) Naturally Aspirated SOHC Diesel (Uncommon in North America)
Primary Engine 2Nd Gen
Engine 3:
3.0L (2954cc) Naturally Aspirated SOHC V6 (G) / 2.5L V6 (J5-DE / JT-DE) in some markets
Performance 2Nd Gen 3.0L:
Approx. 190-200 hp, 200-210 lb-ft torque (varies by year and market)
Fuel System 2Nd Gen
Fuel System:
Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SFI)
Engine Codes Common 2Nd Gen
Common Engine Code:
GZ (3.0L V6)
🔧 Transmission
Standard 1St Gen
Transmission 1:
4-speed Automatic
Optional 1St Gen
Transmission 2:
5-speed Manual (less common)
Standard 2Nd Gen
Transmission 3:
4-speed Automatic
Optional 2Nd Gen
Transmission 4:
5-speed Automatic (later models)
Features
AWD Availability:
Available on some 2nd generation models.
📐 Dimensions
Exterior 1St Gen
Length Approx:
4600-4700 mm
Width Approx:
1700-1800 mm
Height Approx:
1650-1700 mm
Exterior 2Nd Gen
Length Approx:
4750-4850 mm
Width Approx:
1800-1850 mm
Height Approx:
1750-1800 mm
Cargo
Cargo Volume 2Nd Gen:
Varies significantly with seat configuration, typically between 40-50 cu ft behind the third row.
Weights
Curb Weight Range:
Approx. 1800-2100 kg (1st Gen), 1900-2300 kg (2nd Gen)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating 1St Gen:
Could vary by year and specific test, generally good for its era but less advanced than later models.
IIHS Ratings 2Nd Gen:
Varies, some models received 'Good' ratings in frontal offset tests.
Active Features
ABS:
Available/Standard depending on year and trim. Standard on most 2nd gen models.
Traction Control:
Available on some later 2nd generation models, especially AWD variants.
Passive Features
Airbags:
Driver and passenger front airbags standard on most models from the mid-90s onwards. Side airbags became available on some later 2nd gen models.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system introduced on later 2nd generation models.
💡 Technology Features
Infotainment 1St Gen
Features:
Basic AM/FM/Cassette/CD players, manual HVAC controls. Limited connectivity options.
Infotainment 2Nd Gen
Features:
Optional premium audio systems, available CD changers, climate control systems, optional rear-seat entertainment systems on some trims.
Driver Assistance
Features:
Cruise control standard on most models. Limited availability of advanced driver assistance systems (ADAS) until later model years, if at all. Primarily focused on safety basics like ABS and airbags.
Connectivity
Features:
Early models typically featured only analog connections (e.g., AUX input on later models). Bluetooth connectivity was not common or standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used. Refer to manual for exact specifications.
Timing Belt Replacement V6:
Important for V6 engines; typically around 60,000 - 90,000 miles (96,000 - 144,000 km). Consult manual for specific engine and interval.
Fluid Specifications
Engine Oil:
API SN/SP or equivalent, SAE 5W-30 recommended for most models. Check owner's manual or manual for specific viscosity based on climate.
Transmission Fluid Automatic:
Mazda ATF-J3 or equivalent Dexron III/Mercon. Capacity approx. 3-4 quarts for drain and fill. Full refill approx. 8-9 quarts.
Coolant:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent green ethylene glycol-based coolant) mixed 50/50 with distilled water. Capacity approx. 8-9 quarts.
Brake Fluid:
DOT 3 or DOT 4. Check brake fluid reservoir cap and manual.
Known Issues
Common 1St Gen:
Rust (especially on unibody components and undercarriage), EGR valve issues, transmission solenoid issues, potential for front suspension wear.
Common 2Nd Gen:
Power sliding door mechanism issues, EGR valve clogging, ignition coil failures (on V6), potential for rear wheel bearing noise, HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for engaging driving dynamics and practical, well-engineered vehicles. The MPV aimed to blend SUV-like utility with car-like comfort.
Model Evolution
Generation Transition:
The second generation represented a significant redesign, moving to a FWD unibody platform, which improved ride comfort, interior space, and crashworthiness compared to the RWD body-on-frame 1st gen.
Production
Production Start End:
1988 (Japan) / 1990 (North America) - 2012 (Japan, production ended earlier in some markets like North America)
Production Locations
Assembly Plants:
Hofu, Yamaguchi, Japan (Primary)
🏆 Awards & Recognition
Recognitions
Car And Driver:
The Mazda MPV was often praised for its driving dynamics and practicality, though specific 'awards' are less prominent than its consistent presence in segment comparisons.
Ratings
Consumer Reports:
Ratings varied by year and generation, with some generations noted for good reliability in certain areas and others for specific mechanical issues. The manual provides the critical data to address these.
Certifications
Safety Certifications:
Compliant with all applicable US Federal Motor Vehicle Safety Standards (FMVSS) and Japanese domestic market safety regulations for its respective production years.
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