Main Coverage:
        
        
            Complete Workshop Service and Repair
        
     
    
        
            Specific Systems:
        
        
            Engine Mechanical, Lubrication, Cooling, Fuel, Ignition, Exhaust, Clutch, Manual Transmission, Automatic Transmission, Driveshaft, Axles, Suspension (Front & Rear), Steering, Brakes (Hydraulic & Parking), Wheels & Tires, Body Exterior, Body Interior, Body Electrical System, HVAC, SRS Airbag System, Anti-lock Braking System (ABS), Cruise Control, Audio System.
        
     
    
    
        
            Estimated Page Count:
        
        
            1500+
        
     
    
    
        
            Type:
        
        
            Workshop Service Repair Manual
        
     
    
    
    
    
 
    
    
    
        
            Engine Mechanical:
        
        
            Detailed disassembly, inspection, reassembly, torque specifications, timing belt/chain procedures, piston/ring specifications, valve train, cylinder head, crankshaft, connecting rods.
        
     
    
        
            Lubrication System:
        
        
            Oil pump, oil filter, oil pan, oil pressure testing, lubrication passages.
        
     
    
        
            Cooling System:
        
        
            Radiator, water pump, thermostat, coolant hoses, cooling fan operation, pressure testing, coolant specifications.
        
     
    
        
            Fuel System:
        
        
            Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank, EVAP system.
        
     
    
        
            Ignition System:
        
        
            Spark plugs, ignition coils, ignition timing, crankshaft position sensor, camshaft position sensor.
        
     
    
        
            Exhaust System:
        
        
            Exhaust manifold, catalytic converter, mufflers, oxygen sensors.
        
     
    
        
            Transmission Manual:
        
        
            Clutch inspection, clutch replacement, transmission fluid type and capacity, gearshift linkage, transmission disassembly and reassembly, bearing replacement, seal replacement.
        
     
    
        
            Suspension:
        
        
            Front and rear shock absorbers/struts, springs, control arms, ball joints, bushings, wheel alignment specifications.
        
     
    
        
            Steering:
        
        
            Steering rack, power steering pump, power steering fluid, tie rod ends, steering column.
        
     
    
        
            Brakes Hydraulic:
        
        
            Brake pads, brake rotors, brake calipers, master cylinder, brake lines, brake fluid type and bleeding procedure.
        
     
    
        
            Electrical System:
        
        
            Wiring diagrams, fuse box locations, relay functions, lighting system, battery, alternator, starter motor, body control module (BCM).
        
     
    
        
            HVAC System:
        
        
            Air conditioning system operation, refrigerant types, blower motor, heater core, evaporator, cabin air filter replacement.
        
     
    
        
            Body Exterior:
        
        
            Door panel removal, bumper replacement, hood/trunk operation, convertible top service (if applicable to specific variant).
        
     
    
        
            Safety Srs:
        
        
            Airbag system components, diagnostic procedures, safety precautions when working with SRS.
        
     
    
    
        
            Maintenance:
        
        
            Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt inspection/replacement, tire rotation.
        
     
    
        
            Troubleshooting:
        
        
            Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
        
     
    
        
            Repair:
        
        
            Step-by-step repair instructions for all major vehicle systems, including component replacement, adjustments, and calibration.
        
     
    
        
            Diagnostics:
        
        
            OBD-II system diagnostics, sensor testing, actuator testing, module communication.
        
     
    
        
            Installation:
        
        
            Instructions for replacing major components like engines, transmissions, suspension parts, and body panels.
        
     
    
    
        
            Depth:
        
        
            Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission overhauls. Includes detailed specifications and tolerances for mechanical components.
        
     
 
    
    
    
        
            Engine Code Nb8B:
        
        
            BP-Z3 (1.8L DOHC 16-valve Inline-4)
        
     
    
    
        
            Horsepower Nb8B:
        
        
            140-146 hp (depending on specific market and year)
        
     
    
        
            Torque Nb8B:
        
        
            119-122 lb-ft (depending on specific market and year)
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Fuel Injection (EFI)
        
     
    
    
        
            Bore X Stroke:
        
        
            83.0 mm x 85.0 mm
        
     
    
    
        
            Valvetrain:
        
        
            Dual Overhead Camshafts (DOHC), 16 valves, Chain-driven camshafts
        
     
    
        
            Timing Mechanism:
        
        
            Timing Belt
        
     
    
        
            Coolant Capacity:
        
        
            Approx. 5.5 liters (1.45 US gal)
        
     
    
        
            Oil Capacity:
        
        
            Approx. 3.7 liters (3.9 US qt) with filter change
        
     
    
        
            Recommended Oil Type:
        
        
            API SG or SH, ILSAC GF-II or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on climate)
        
     
    
        
            Spark Plug Type:
        
        
            NGK BKR6E-11 or equivalent
        
     
    
        
            Spark Plug Gap:
        
        
            1.0-1.1 mm (0.039-0.043 in)
        
     
 
    
    
    
        
            NHTSA Front Impact Driver:
        
        
            4 stars (1999-2000 models)
        
     
    
        
            NHTSA Front Impact Passenger:
        
        
            4 stars (1999-2000 models)
        
     
    
        
            IIHS Side Impact:
        
        
            Acceptable (2000 models)
        
     
    
    
        
            ABS:
        
        
            Standard on most NB8B models, optional on earlier NB variants.
        
     
    
        
            Traction Control:
        
        
            Optional on some higher-trim NB models.
        
     
    
    
        
            Airbags:
        
        
            Driver and Passenger front airbags standard.
        
     
    
        
            Seatbelts:
        
        
            3-point inertia reel seatbelts with pretensioners.
        
     
    
        
            Roll Bar:
        
        
            Integrated roll bar structure behind seats for occupant protection.
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
        
     
    
        
            Air Filter Replacement Interval:
        
        
            Every 15,000 miles (24,000 km) or as needed based on driving conditions.
        
     
    
        
            Spark Plug Replacement Interval:
        
        
            Every 60,000 miles (96,000 km) for platinum-tipped plugs, or 30,000 miles (48,000 km) for standard plugs.
        
     
    
        
            Timing Belt Replacement Interval:
        
        
            Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Critical maintenance item to prevent catastrophic engine damage.
        
     
    
        
            Brake Fluid Flush Interval:
        
        
            Every 2 years or 30,000 miles (48,000 km).
        
     
    
        
            Coolant Flush Interval:
        
        
            Every 30,000 miles (48,000 km) or 2 years.
        
     
    
    
        
            Power Steering Fluid:
        
        
            Dexron II or equivalent ATF (check manual for specific spec)
        
     
    
        
            Brake Fluid:
        
        
            DOT 3 or DOT 4
        
     
    
    
        
            Common Issues:
        
        
            Radiator leaks, alternator failure, window regulator issues, oil pressure sender faults, clutch slave cylinder leaks, occasional rough idle due to vacuum leaks or dirty throttle body.
        
     
    
        
            Preventative Maintenance:
        
        
            Regular inspection and replacement of hoses and belts, proactive timing belt replacement, keeping intake system clean.