Generation:
First Generation (BJ Platform)
Model Years:
2000, 2001, 2002, 2003, 2004
Chassis Code:
BJ5W (typically, though variations may exist)
Vehicle Segment:
Compact Station Wagon / Sport Wagon
Target Audience:
Families, young professionals, DIY enthusiasts seeking practical and sporty transportation.
Key Competitors:
Subaru Outback, Toyota Matrix, Honda Civic Wagon (discontinued in some markets), Ford Focus Wagon.
Vehicle Appeal:
Practicality of a wagon, sporty styling, engaging driving dynamics, Mazda's 'Zoom-Zoom' philosophy.
Benefit To Owner:
Empowers owners to perform diagnostics, maintenance, and repairs, saving time and money, and extending vehicle lifespan. Crucial for understanding complex systems.
Main Topics:
General Information, Engine, Lubrication System, Cooling System, Fuel and Emission Control System, Engine Electrical System, Clutch, Manual Transaxle, Automatic Transaxle, Front and Rear Axles, Steering System, Braking System, Suspension, Body, Body Electrical System, Heater and Air Conditioner, Technical Data, Special Tools
Estimated Pages:
Varies significantly based on specific OEM manual; typically 1500-3000+ pages for a comprehensive workshop manual. This digital collection aims for comprehensive coverage.
Type:
Workshop Repair Manual / Service Manual
Digital Format:
PDF / WINZIP
Powertrain:
Engine (mechanical, fuel, ignition, emissions), Lubrication, Cooling, Clutch, Manual Transaxle, Automatic Transaxle, Axles (front and rear)
Chassis:
Steering System, Braking System, Suspension (front and rear)
Body And Electrical:
Body (construction, interior, exterior), Body Electrical System (lighting, power accessories, instrumentation), HVAC (Heater and Air Conditioner)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair And Overhaul:
Disassembly, inspection, repair, rebuilding, and assembly of all major components and systems. Includes engine overhaul, transmission repair, brake service, suspension overhaul, etc.
Diagnostics And Troubleshooting:
Methods for identifying the cause of vehicle problems, diagnostic flowcharts, symptom-based troubleshooting
Depth:
Comprehensive. Suitable for beginner mechanics to experienced technicians. Covers basic maintenance to major component overhauls and diagnostics.
Specific Sections:
Includes detailed technical data, specifications, torque values, and diagnostic procedures.
Tool List:
Lists necessary special tools for specific repair procedures, which is crucial for correct and efficient service.
File Type:
PDF (Portable Document Format), compressed via WINZIP
Searchability:
Likely searchable if original source was text-based; image-based PDFs would not be.
Printability:
Printable, assuming standard PDF output.
Compatibility:
Compatible with all operating systems and devices with a PDF reader.
Binding:
N/A (Digital Format)
Paper Quality:
N/A (Digital Format)
Engine Code:
FS-DE (typically for 2.0L)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1991 cc)
Horsepower:
Approx. 130 hp @ 5200-5400 rpm (varies slightly by year and market)
Torque:
Approx. 135 lb-ft @ 4000-4200 rpm (varies slightly by year and market)
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic Converter, EGR System, On-Board Diagnostics (OBD-II)
Transmission Type:
5-Speed Manual Transaxle
Transmission Type:
4-Speed Automatic Transaxle
Drive Type:
Front-Wheel Drive (FWD)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Refer to manual for specific Mazda fluid P/N: e.g., K020-77-711)
Automatic Transmission Fluid:
Mazda ATF-MV or equivalent (Refer to manual for specific Mazda fluid P/N: e.g., 0000-77-ATF01)
Length:
Approx. 4560 mm (179.5 in)
Width:
Approx. 1750 mm (68.9 in)
Height:
Approx. 1560 mm (61.4 in)
Wheelbase:
Approx. 2600 mm (102.4 in)
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs) depending on configuration
Cargo Volume:
Flexible, with folding rear seats. Specific cubic feet data available in manual.
NHTSA Front Impact:
4-star (driver), 5-star (passenger) in some configurations (refer to specific model year NHTSA data)
IIHS Side Impact:
Good (for models equipped with side airbags)
Braking:
Optional ABS (Anti-lock Braking System)
Airbags:
Driver and front passenger airbags standard; optional side-impact airbags.
Seatbelts:
3-point seat belts with pretensioners and load limiters (front seats)
Audio System:
Standard AM/FM/CD player. Higher trims may offer premium sound systems (e.g., Bose).
Climate Control:
Manual or automatic climate control depending on trim level.
Cruise Control:
Standard on most models.
Power Accessories:
Power windows, power door locks, power mirrors are common features.
Oil Change:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Consult manual for severe conditions.
Engine Oil Filter:
Replace with oil change.
Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles if driving in dusty conditions.
Spark Plugs:
Platinum-tipped plugs recommended; typically 60,000-100,000 mile interval. Consult manual for specific type and gap.
Timing Belt:
This engine uses a timing chain, not a belt. Requires regular oil changes and no scheduled replacement unless issues arise.
Engine Oil:
API SG or SH, SAE 5W-30 recommended. Consult manual for exact specifications and capacity (approx. 4.2 quarts with filter).
Coolant:
Ethylene Glycol based, 50/50 mix with distilled water. Mazda Super Long Life Coolant or equivalent. Capacity approx. 6.5 quarts.
Brake Fluid:
DOT 3 or DOT 4 (check reservoir cap). Capacity approx. 1 quart.
Engine:
Some reports of oil consumption, ignition coil failures, and camshaft position sensor issues. Intake manifold runner control (IMRC) issues can cause performance problems.
Suspension:
Worn control arm bushings and rear shock absorbers are common wear items. Uneven tire wear can occur if alignment is off.
Electrical:
Window regulators, door lock actuators, and HVAC blower motor resistors can fail over time.
Transmission:
Automatic transmission issues can include rough shifting or delayed engagement, often related to fluid condition or solenoid issues.
Mazda Philosophy:
Known for engaging driving dynamics ('Zoom-Zoom'), reliable engineering, and distinctive styling.
Protege Lineage:
The Protege line evolved from earlier Mazda compacts. The Protege 5 (BJ platform) introduced a sport wagon variant to the lineup, differentiating it from the sedan and hatchback Protege.
Manufacturing Location:
Japan (Hofu Plant)
Production Period:
2000-2003 (for BJ generation Protege 5, phased out by 2004 model year in some markets as replaced by the Mazda3).
