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2000-2004 Mazda Protege Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 2000, 2001, 2002, 2003, 2004 Codes Chassis Codes: BJ (Global Platform) 👋 Introduction Market Position Segment: Compact Car (Economy...
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Taper: Car
Distributeur:
UGS: 263606
2000-2004 Mazda Protege Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Model Years Covered:
2000, 2001, 2002, 2003, 2004
Codes
Chassis Codes:
BJ (Global Platform)
👋 Introduction
Market Position
Segment:
Compact Car (Economy segment)
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance, and Mazda owners seeking in-depth repair knowledge.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra
Key Features
Value Proposition:
Provides extensive repair and maintenance information for a popular and reliable compact car, enabling significant cost savings for owners and efficient service for mechanics.
📋 Manual Details
Coverage
Manual Type:
Service and Repair Manual
Page Count:
1423
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine:
FS Engine Control System (On-Board Diagnostics), Engine Mechanical, Cooling System, Lubrication System, Fuel System, Exhaust System
Drivetrain:
Driveline/Axle, Transmission (likely Manual and Automatic variants)
Suspension Steering:
Suspension (Front and Rear), Steering System
Brakes:
Brakes (including ABS if equipped)
Electrical Electronics:
Electrical System, Wiring Diagrams, Lighting, Instruments, Audio System, Power Accessories
Body Chassis:
Body Exterior and Interior, Chassis Components, Doors, Windows, Seats
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
On-Board Diagnostics (OBD-II), DTC code interpretation, troubleshooting guides
Repair:
Component removal and installation, system overhauls, adjustments
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to detailed component repair and overhaul.
📊 Manual Specifications
Physical Attributes
Binding Type:
Likely spiral-bound or perfect-bound for printed versions, digital for PDF.
Paper Type:
Durable, possibly glossy or semi-gloss for printed manuals, optimized for readability and longevity in a workshop environment.
Digital Attributes
File Format:
PDF (Portable Document Format)
Searchability:
Likely includes searchable text for quick information retrieval.
Print Quality:
High-resolution scans or original digital files, suitable for printing.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
FS-DE (1.8L DOHC Inline-4)
Performance
Horsepower:
Approximately 120-125 hp (varies slightly by model year and specific variant)
Torque:
Approximately 115-120 lb-ft (varies slightly by model year and specific variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Emission Control
Emission System:
Catalytic converter, EGR system, O2 sensors (specific details likely in manual)
Cooling System
Coolant Type:
Mazda-specific long-life coolant or equivalent (e.g., ethylene glycol based)
Lubrication System
Oil Type And Viscosity:
API SN or SP, SAE 5W-30 Recommended (check manual for exact specification)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Packs
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (likely 4EAT or similar)
Features
Manual Transmission Fluid:
API GL-4 Gear Oil (e.g., 75W-90 or 75W-85, check manual for specific fill)
Automatic Transmission Fluid:
Mazda ATF-M III or equivalent (Dexron III compatible, check manual)
📐 Dimensions
Exterior
Length:
Approx. 167.5 inches (4255 mm) for sedan, 167.3 inches (4250 mm) for hatchback
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.9 inches (1420 mm) for sedan, 55.7 inches (1415 mm) for hatchback
Weights
Curb Weight:
Approx. 2500 - 2750 lbs (1135 - 1250 kg) depending on body style and trim
Wheels Tires
Wheel Bolt Pattern:
4x100mm
Standard Tire Size:
185/65R14 or 195/55R15 (depending on trim level)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4-star (check specific year and test data if available)
NHTSA Front Impact Passenger:
Likely 4-star (check specific year and test data if available)
Active Features
ABS:
Available on higher trim levels
Passive Features
Airbags:
Front airbags (driver and passenger), available side airbags on some trims
Seatbelts:
3-point seatbelts with pretensioners (front)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound systems available on higher trims.
Climate Control:
Manual climate control standard, optional automatic climate control on some models.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors standard on higher trims, manual on base models.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first (refer to manual for exact interval based on driving conditions).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or at approximately 30,000 miles (48,000 km).
Spark Plugs:
Typically iridium or platinum plugs, replacement at 60,000 to 100,000 miles (96,000 to 160,000 km) depending on type (check manual).
Coolant Replacement:
First change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years thereafter (verify with manual).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Known Issues
Engine:
Occasional oil consumption, EGR valve clogging, intake manifold carbon buildup.
Suspension:
Worn control arm bushings, worn sway bar links, and tie rod ends due to age and mileage.
Electrical:
Alternator failure, power window motor issues, dashboard warning lights.
Transmission:
Automatic transmission solenoid issues, clutch wear (manual).
📚 Vehicle History
Brand Heritage
Mazda Reputation:
Known for sporty driving dynamics and reliable, well-engineered vehicles.
Model Evolution
Generation:
Second Generation (2000-2004), based on the global BJ platform shared with Ford Focus and Volvo S40/V40.
Body Styles:
Available as a 4-door Sedan and a 5-door Hatchback.
Production
Production Location:
Japan (primarily), Mexico (for North American market)
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Mazda Protege often received praise for its value, reliability, and sporty handling within its class, though specific major awards might vary by year and region. It was a strong contender against its main Japanese and American rivals.
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