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Mazda Protege 1999-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Platform Code: BJ 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional auto...
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Taper: Car
Distributeur:
UGS: 368103
Mazda Protege 1999-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Years Covered:
1999, 2000, 2001, 2002, 2003
Codes
Platform Code:
BJ
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional auto technicians
Competitive Analysis
Value Proposition:
Cost-effective alternative to dealership service and expensive professional repairs
Key Features
Feature 1:
Comprehensive coverage for all systems
Feature 2:
Detailed diagnostic procedures
Feature 3:
Clear, step-by-step instructions
Feature 4:
Accurate torque specifications and fluid capacities
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair
Secondary Coverage:
Parts identification and basic maintenance
Page Count
Estimated Pages:
Over 1500
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Yes, all major engine repairs and diagnostics
Transmission:
Yes, automatic and manual transmissions
Brakes:
Yes, including ABS systems
Electrical:
Yes, detailed wiring diagrams and component testing
Suspension:
Yes, front and rear suspension components
Steering:
Yes, including power steering systems
HVAC:
Yes, heating, ventilation, and air conditioning
Body:
Yes, interior and exterior trim, body panels, glass
Fuel System:
Yes, including fuel injection and pump systems
Exhaust System:
Yes, including catalytic converter and mufflers
Cooling System:
Yes, radiator, hoses, thermostat, fans
Drivetrain:
Yes, axles, CV joints, differential
Wheels Tires:
Yes, specifications and mounting
Safety Systems:
Yes, airbags and seatbelts (troubleshooting and replacement)
Procedures Included
Maintenance:
Yes, scheduled maintenance, fluid changes, filter replacements
Troubleshooting:
Yes, detailed diagnostic procedures for common and complex issues
Repair:
Yes, step-by-step repair instructions for all major components
Overhaul:
Yes, complete engine and transmission overhaul procedures
Diagnostics:
Yes, including OBD-II codes and diagnostic flowcharts
Specifications:
Yes, torque values, clearances, fluid capacities
Wiring Diagrams:
Yes, comprehensive electrical system schematics
Technical Depth
Depth:
Comprehensive, from basic DIY to professional mechanic level
Diagnostics Level:
Advanced, including system-specific testing
Rebuild Details:
Detailed, including piston ring gap, bearing clearances, and valve lash adjustment
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (depends on scan quality)
Print Quality
Print Readability:
High (assuming original factory document quality)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
FS-DE (2.0L DOHC)
Engine Code 2:
FP-DE (1.8L SOHC - some early models/trims)
Displacement 1:
1995 cc (2.0 Liters)
Displacement 2:
1839 cc (1.8 Liters)
Performance
Horsepower 1:
126 hp @ 6000 rpm (FS-DE)
Torque 1:
131 lb-ft @ 4400 rpm (FS-DE)
Horsepower 2:
122 hp @ 6000 rpm (FP-DE)
Torque 2:
117 lb-ft @ 4500 rpm (FP-DE)
Fuel System
System Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Octane Rating:
87 or higher (check owner's manual)
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual
Optional
Transmission Type 2:
4-Speed Automatic
Features
Drive Type:
Front-Wheel Drive (FWD)
Automatic Transmission Fluid:
Mazda ATF JWS3317 or equivalent (check manual for specific part number)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for specific part number)
📐 Dimensions
Exterior
Wheelbase:
Approx. 102.8 inches (2610 mm)
Length:
Approx. 170.5 inches (4330 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 56.1 inches (1425 mm)
Weights
Curb Weight:
Varies by trim/configuration, approx. 2700-2900 lbs
Gross Vehicle Weight Rating:
Varies by configuration, consult manual
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Good (for similar models in that era, specific Protege ratings vary)
IIHS Side Impact Test:
Acceptable/Good (for similar models in that era, specific Protege ratings vary)
Active Features
ABS:
Optional on some trims, standard on higher trims
Traction Control:
Rarely available on this generation
Passive Features
Airbags:
Driver and passenger front airbags standard
Seatbelts:
3-point front and rear seatbelts, front seat pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player, optional premium audio
Navigation:
Not typically available on this generation
Driver Assistance
Cruise Control:
Optional on most trims
Connectivity
Auxiliary Input:
Not typically available, aftermarket solutions common
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (refer to manual for specifics)
Engine Coolant Flush:
Every 30,000-60,000 miles or 2-4 years (depending on coolant type)
Transmission Fluid Change:
Every 30,000-60,000 miles or 2-4 years (manual/automatic)
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on spark plug type)
Timing Belt Replacement:
Every 60,000-100,000 miles (FS-DE engines use a belt, FP-DE engines also use a belt)
Fluid Specifications
Engine Oil Viscosity:
5W-30 (check manual for climate variations)
Engine Oil Capacity:
Approx. 4.2 quarts (4.0 liters) with filter (FS-DE)
Coolant Type:
Mazda Super Coolant or equivalent (Asian blue type)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Issue 1:
Catalytic converter failure/clogging (especially with mileage)
Issue 2:
Oil leaks from valve cover gasket or oil pan gasket
Issue 3:
Coolant leaks from hoses or radiator
Issue 4:
Engine mounts wear/failure
Issue 5:
CV joint wear (clicking noise on turns)
Issue 6:
Power steering pump noise or leaks
Issue 7:
Air conditioning system leaks (common for the era)
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Zoom-Zoom driving dynamics, driver-focused design
Model Evolution
Generation:
Second Generation (BJ Platform)
Body Styles:
Sedan, 5-Door Hatchback (Protege5 in some markets)
Production
Production Years Global:
1998-2003
Assembly Locations:
Japan, Mexico, Thailand
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Received positive reviews for value, handling, and practicality in its class.
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