Segment:
Compact Car / Affordable Compact
Target Audience:
Young drivers, families seeking fuel-efficient and practical transportation.
Key Rivals 2002:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Hyundai Elantra.
Protege Strengths:
Responsive handling, good value for money, reliable powertrains, practical interior space (especially Protege5).
Protege5 Distinction:
Sporty styling, versatile cargo capacity, sport-tuned suspension.
Engine Coverage:
All engines for the 2002 model year
Drivetrain Coverage:
Front-wheel drive (FWD), all-wheel drive (AWD) where applicable
Body Style Coverage:
Sedan (Protege), Wagon (Protege5)
Estimated Page Count:
Extensive (typical factory service manuals are 1000+ pages)
Type:
Factory Service Manual / Repair Manual
Format:
Digital Download (likely PDF)
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, emissions control.
Transmission Drivetrain:
Manual and automatic transmissions, transaxle, CV joints, axles, differentials.
Suspension Steering:
Front and rear suspension components, steering gear, power steering system, wheel alignment.
Brakes:
Front and rear brakes (disc/drum), parking brake, ABS system, hydraulic components.
Electrical Electronics:
Wiring diagrams, battery, charging system, starting system, lighting, instruments, body electrical, power accessories.
HVAC:
Heating, ventilation, and air conditioning system components and operation.
Body Chassis:
Body panels, doors, windows, interior trim, frame, corrosion protection.
Maintenance:
Scheduled maintenance checks, fluid changes, filter replacements, lubrication points.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics.
Repair:
Detailed step-by-step repair procedures for all major vehicle components.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values.
Rebuild:
Engine and transmission rebuild procedures, component overhaul.
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine/transmission overhauls and advanced electrical diagnostics.
Engine Code Usdm:
FS-DE (2.0L DOHC)
Engine Displacement:
1991 cc (2.0 Liters)
Engine Configuration:
Inline 4-cylinder, DOHC, 16 valves
Bore X Stroke:
83.0 mm x 92.0 mm
Horsepower Ps:
130 PS @ 6000 rpm
Torque Lb Ft:
135 lb-ft @ 4000 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) / Sequential Electronic Fuel Injection (S-EFI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Protege Other Engines:
Z5-DE (1.5L SOHC, less common in North America for 2002)
Protege Es Gx Gt Engines:
FS-DE (2.0L DOHC) standard on higher trims.
Protege Standard Transmission:
5-speed manual transmission
Protege Optional Transmission:
4-speed automatic transmission
Automatic Transmission Control:
Electronic control unit (ECU) for shift timing and logic.
Manual Transmission Gear Ratios:
Detailed in manual; typically a close-ratio setup for sporty feel.
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (consult manual for exact specification).
Automatic Transmission Fluid:
Dexron III or equivalent (consult manual for exact specification).
Protege Sedan Length:
Approx. 174.6 inches (4435 mm)
Protege5 Length:
Approx. 167.3 inches (4250 mm)
Protege Width:
Approx. 67.9 inches (1725 mm)
Protege Height:
Approx. 55.3 inches (1405 mm) / Protege5: Approx. 57.7 inches (1465 mm)
Wheelbase:
Approx. 102.7 inches (2605 mm)
Protege5 Cargo Volume:
Significant for its class, especially with rear seats folded (specific cu. ft. in manual).
Curb Weight Approx:
2600 - 2800 lbs (1180 - 1270 kg), varies by model and trim.
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Tire Size Standard:
195/60R15, 205/50R16 (depending on trim)
NHTSA Frontal Impact Driver:
Likely 4-star (check specific report for exact rating)
NHTSA Frontal Impact Passenger:
Likely 4-star (check specific report for exact rating)
IIHS Crash Test Performance:
Generally good for its class, manual will detail specific test results if available.
ABS:
Available on higher trims (4-wheel disc brakes with ABS).
Traction Control:
Optional on some models.
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some models.
Seatbelts:
3-point front and rear seatbelts, pretensioners on front seats.
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for Children).
Audio System:
Factory AM/FM/CD player, optional premium sound system (Bose on some trims). Aux input typically not standard.
Climate Control:
Manual HVAC controls, optional automatic climate control on higher trims.
Cruise Control:
Standard on most trims.
Oem Connectivity Features:
Limited by modern standards. May include power windows, locks, mirrors. Keyless entry optional.
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (check manual for specific recommendation).
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically around 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium-tipped plugs, 30,000 miles for standard.
Timing Belt Replacement:
Crucial! Check manual. Typically 60,000 - 90,000 miles (96,000 - 144,000 km) for interference engines like the FS-DE. Failure can cause severe engine damage.
Engine Oil Type Capacity:
5W-30 viscosity, approximately 4.2 US quarts (4.0 liters) with filter. Consult manual.
Coolant Type Capacity:
Mazda Super Long Life Coolant (or equivalent HOAT), approximately 7.0 US quarts (6.6 liters). Consult manual.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual).
Power Steering Fluid Type:
ATF Dexron II/III compatible (consult manual).
Common Protege Issues:
EGR valve clogging, front control arm bushings wear, catalytic converter failure (especially on higher mileage vehicles), rear wheel bearings wear, power steering pump leaks.
Protege5 Specific Issues:
Similar to Protege, potential for exhaust system rust due to wagon design, occasional AC compressor issues.
Mazda Philosophy:
'Zoom-Zoom' driving dynamics, focus on driver engagement.
Protege Generations:
First introduced in the 1970s, the 2002 model represents the third generation (BJ platform).
Protege5 Introduction:
Introduced for the 2002 model year, offering a more versatile and sportier wagon variant.
Production Location:
Mazda's Hofu Plant in Japan, and potentially U.S. assembly for some variants.
Production Years Bj Platform:
1998-2003 (globally), with some regional variations.
