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    Mazda RX-2 RX-3 1971-1977 Service Manual

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    This manual covers the Mazda RX-2 and RX-3 models produced between 1971 and 1977. These vehicles, featuring the pioneering Mazda rotary (Wankel) engine, specifically the 12A variant, were instrumental in...
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    UGS: 89109
    This manual covers the Mazda RX-2 and RX-3 models produced between 1971 and 1977. These vehicles, featuring the pioneering Mazda rotary (Wankel) engine, specifically the 12A variant, were instrumental in establishing Mazda's reputation for innovative engineering and performance. Available in Coupe, Sedan, and Wagon body styles with chassis codes such as S102A, S124A, S108A, and S118A, these cars offered a unique driving experience powered by engines typically producing around 110-125 horsepower. Their lightweight construction and advanced rotary technology for the era made them stand out in the automotive landscape, appealing to enthusiasts and those seeking a distinct performance machine. This comprehensive full service repair manual provides extensive coverage for all repairs, from A-Z, for the Mazda RX-2 and RX-3. It details maintenance procedures, troubleshooting guides, technical specifications, and safety guidelines essential for the upkeep of these rotary-powered classics. The manual covers all major systems including the rotary engine, transmission, chassis, and electrical systems, offering factory-level detail and full rebuild procedures. This resource is invaluable for DIY enthusiasts, professional mechanics, and Mazda aficionados aiming to maintain, diagnose, and repair their vehicles with precision and confidence.
    🏷️ Basic Information
    Identification
    Make:
    Mazda
    Model:
    RX-2 / RX-3
    Model Years Covered:
    1971-1977
    Codes
    Chassis Codes:
    S102A (RX-2 Coupe), S124A (RX-2 Sedan), S108A (RX-3 Coupe), S118A (RX-3 Sedan/Wagon)
    👋 Introduction
    Market Position
    Target Audience:
    DIY enthusiasts, professional mechanics, Mazda enthusiasts seeking in-depth knowledge of these rotary-powered classics.
    Competitive Analysis
    Value Proposition:
    Provides the same factory-level information used by dealership technicians, enabling comprehensive self-service and repair, saving significant costs.
    Key Features
    Manual Advantages:
    Instant download, searchable PDF, printable pages, high-quality diagrams, specific to the vehicle, covers all repairs.
    📋 Manual Details
    Coverage Areas
    Coverage Scope:
    All models and all repairs A-Z
    Page Count
    Page Count:
    Not specified, but described as comprehensive and containing everything needed.
    Manual Type
    Manual Type:
    Complete Official Full Service Repair Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    Rotary engine (12A) internal components, lubrication, cooling, fuel injection/carburetion, ignition system, exhaust system
    Transmission Systems:
    Manual transmission (4-speed and 5-speed), clutch, driveshafts, differentials
    Chassis Systems:
    Suspension (front and rear), steering, braking system (drum and disc), wheels and tires
    Electrical Systems:
    Wiring diagrams, lighting, instrumentation, starting and charging system, fuses, relays, accessories
    Body And Interior:
    Body panels, doors, windows, seats, trim, climate control (heater, ventilation)
    Procedures Included
    Repair Procedures:
    Step-by-step repair instructions for all major and minor components
    Maintenance Procedures:
    Routine maintenance, fluid changes, lubrication, inspections, adjustments
    Troubleshooting:
    Diagnostic procedures for common and uncommon issues, fault finding guides
    Technical Data:
    Specifications, measurements, clearances, torque values, tolerances
    Technical Depth
    Depth Of Coverage:
    Factory level detail, comprehensive diagnostic information, full rebuild procedures
    📊 Manual Specifications
    File Format
    Print Quality:
    Full printable, zoom in/out capabilities for detailed viewing of diagrams and text
    Binding Type
    Binding Type:
    Digital (PDF Download)
    Paper Type
    Paper Type:
    N/A (Digital file, printable on demand)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Rotary (Wankel)
    Engine Code:
    12A
    Performance
    Horsepower Range:
    Approx. 110-125 hp (depending on market and specific model/carburetion)
    Torque Range:
    Approx. 115-125 lb-ft (depending on market and specific model/carburetion)
    Fuel System
    Fuel Delivery:
    Carburetor (e.g., Hitachi, Nikki) or early fuel injection systems (less common)
    Fuel Type:
    Unleaded gasoline (may require specific octane ratings as per manual)
    🔧 Transmission
    Standard
    Transmission Type:
    4-speed manual (standard on many models)
    Optional
    Optional Transmission:
    5-speed manual (available on some higher trims/models); 3-speed automatic (available on some models)
    Features
    Clutch Type:
    Single dry plate
    📐 Dimensions
    Exterior
    Body Styles:
    Coupe, Sedan, Wagon
    Wheelbase Range:
    Approximately 95.5 inches (2425 mm)
    Weights
    Curb Weight Range:
    Approximately 2100-2500 lbs (950-1135 kg) depending on body style and equipment.
    🛡️ Safety Features
    Ratings
    Safety Features Era:
    Basic safety features for the era; dual-circuit hydraulic brakes, seat belts, padded dashboard, collapsible steering column.
    Active Features
    Braking System:
    Front disc brakes (standard on most RX-2/RX-3, though early models/trims might have had all-drum), rear drum brakes. Dual-circuit hydraulic system.
    Passive Features
    Restraint Systems:
    Lap and shoulder belts (front), lap belts (rear). Body-structure integrity typical for the era.
    💡 Technology Features
    Infotainment
    Infotainment Era:
    Basic for the era: AM/FM radio (optional), analogue gauges.
    Driver Assistance
    Driver Assistance Features:
    None beyond standard braking and steering systems.
    Connectivity
    Connectivity Features:
    N/A
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 3,000-5,000 miles or 3-6 months. Specific interval to be confirmed in manual.
    Spark Plug Service:
    Requires specific pre-mixed oil for lubrication of apex seals; interval for apex seal inspection/replacement is critical and detailed in the manual.
    Fluid Specifications
    Engine Oil Type:
    Specific rotary engine oil or a high-quality mineral/synthetic oil meeting Mazda's specifications for the 12A engine. Crucially, requires oil injection into the fuel or intake tract for apex seal lubrication. Manual will specify viscosity and type.
    Transmission Fluid Type:
    Manual transmission fluid (MTF) or gear oil, viscosity to be specified in the manual (e.g., GL-4).
    Coolant Type:
    Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specifics in manual.
    Known Issues
    Rotary Apex Seals:
    Wear or failure of apex seals is a common issue in high-mileage rotary engines, leading to compression loss. Manual provides diagnosis and rebuild procedures.
    Carburetor Issues:
    Carburetor wear, clogging, or tuning issues can affect performance and fuel economy. Manual details carburetor overhaul and adjustment.
    Oil Injection System:
    Blockage or failure of the oil injection system can lead to rapid apex seal wear. Manual covers diagnosis and repair of this critical system.
    📚 Vehicle History
    Brand Heritage
    Mazda Rotary Pioneer:
    These models were crucial in establishing Mazda as a pioneer and innovator in rotary engine technology for mass production vehicles.
    Model Evolution
    Development Context:
    Evolved from earlier rotary Mazda models (like the R100) and paved the way for the iconic RX-7.
    Production
    Production Period:
    1971-1977 marked the production lifespan of the RX-2 and RX-3 models globally.
    🏆 Awards & Recognition
    Recognitions
    Rotary Engine Recognition:
    The Mazda rotary engine itself received significant acclaim for its smooth operation, high power-to-weight ratio, and unique engineering, making the RX-2 and RX-3 notable for their performance.
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