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Mazda RX-7 1989 1.3L 202-215 hp (151-160 kW) S5 Turbocharged

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1989 Generation: FC3S (S5) Codes Chassis Code: FC3S Engine Code: 13B 👋 Introduction Market Position Segment: Sports Coupe, Performance Car Competitors...
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UGS: 63827
Mots clés: 1989 Car Cars Mazda Misc RX-7
Mazda RX-7 1989 1.3L 202-215 hp (151-160 kW) S5 Turbocharged
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1989
Generation:
FC3S (S5)
Codes
Chassis Code:
FC3S
Engine Code:
13B
👋 Introduction
Market Position
Segment:
Sports Coupe, Performance Car
Competitors 1989:
Nissan 300ZX (Z32), Toyota Supra (Mk III), Porsche 944, Chevrolet Camaro.
Competitive Analysis
Unique Selling Proposition:
The RX-7's rotary engine offered a unique, smooth power delivery and high-revving character unmatched by piston engines in its class, combined with excellent handling.
Key Features
Engine Type:
Rotary (Wankel) Twin-Turbocharged
Handling:
Renowned for its balanced chassis, near 50/50 weight distribution, and sophisticated suspension for its era.
Design:
Iconic 'wind-up window' sports car design, pop-up headlights, sleek aerodynamic profile.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Comprehensive Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage of 13B rotary engine, including assembly, disassembly, seals, apex seals, rotors, housings, and porting.
Engine Management:
Ignition system, fuel injection, ECU diagnosis, sensor testing (MAP, TPS, O2), emissions control systems.
Turbocharger System:
Detailed information on the twin-entry turbocharger system, intercooler, wastegate operation, boost control, and common failure points.
Transmission:
Manual transmission (Type R154 equivalent often fitted, though factory manual gearbox details are key), clutch system, driveshaft, differential.
Brakes:
Front and rear disc brake systems, ABS (if equipped), hydraulic circuits, master cylinder, caliper overhaul, pad and rotor replacement.
Suspension Steering:
Front MacPherson strut, rear independent multi-link suspension. Bushings, ball joints, shock absorbers, steering rack, power steering system.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, power windows, mirrors, audio system, fuse/relay locations, diagnostic connectors.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, refrigerant handling, component replacement.
Body Chassis:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, structural components.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug (rotary specific) replacement, coolant checks, brake fluid flush, timing belt (auxiliary belt) inspection.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, wiring harness troubleshooting.
Engine Rebuild:
Detailed steps for complete engine teardown, inspection, component replacement (rotors, seals, housings), and reassembly.
Transmission Repair:
Gearbox overhaul, bearing replacement, seal replacement, clutch assembly installation and adjustment.
Brake Service:
Disc pad and rotor replacement, caliper overhaul, brake line replacement, bleeding procedures, ABS component testing.
Suspension Work:
Strut replacement, shock absorber replacement, bushing replacement, alignment procedures.
Electrical Diagnostics:
Testing sensors, actuators, wiring continuity, component voltage checks using multimeters and oscilloscopes.
Turbo Maintenance:
Turbocharger inspection, wastegate adjustment, intercooler cleaning, boost leak testing.
Body Repair:
Panel alignment, dent repair, rust prevention, interior trim removal for access.
Technical Depth
Depth:
Expert level. Covers complete overhaul, rebuilding, advanced diagnostics, and performance tuning considerations for the 13B rotary engine and associated systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution scans, ensuring clarity of diagrams and text.
Readability:
Designed for clear on-screen reading and can be printed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda 13B Rotary (Wankel)
Configuration:
Twin-Rotor, Naturally Aspirated (non-turbo variants exist, but this manual covers the turbo model)
Displacement:
1.3L (654cc per rotor x 2 = 1308cc equivalent)
Aspiration:
Twin-Turbocharged (Sequential Turbocharging System)
Performance
Horsepower Hp:
202-215 hp
Horsepower Kw:
151-160 kW
Torque Ft Lb:
190-200 lb-ft (approximate)
Redline:
7500 RPM (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline (91+ Octane Recommended)
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based depending on exact market/spec.
Lubrication
Oil Type Recommendation:
API SG or SH, SAE 10W-30 or 10W-40 (rotary specific oils may be beneficial, consult manual)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission (less common on turbo models)
Features
Clutch Type:
Hydraulically Actuated, Dry Single Plate Clutch
Differential:
Limited Slip Differential (LSD) often standard on Turbo models.
Fluid Specs
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (check manual for specific Mazda recommendations)
Automatic Transmission Fluid:
Dexron II or equivalent (check manual)
📐 Dimensions
Exterior
Length:
4390 mm (172.8 in)
Width:
1700 mm (66.9 in)
Height:
1295 mm (51.0 in)
Wheelbase:
2430 mm (95.7 in)
Weights
Curb Weight:
1300-1400 kg (2866-3086 lbs) depending on trim and options
Gross Vehicle Weight Rating:
Not specified, but typically around 1700kg.
🛡️ Safety Features
Ratings
Crash Test Results:
No standardized global crash test ratings readily available for this specific model year and market. However, it featured a robust unibody construction for its time.
Active Features
Braking System:
Four-wheel disc brakes, with ABS available as an option on some models.
Suspension Dynamics:
Sophisticated independent suspension contributing to high levels of active safety and predictable handling.
Passive Features
Seat Belts:
Three-point seat belts with pretensioners on front seats.
Airbags:
Driver-side airbag standard on North American models from 1990 onwards. May or may not be present on 1989 models depending on market. Passenger airbag not typically available.
Body Structure:
Reinforced safety cage and crumple zones designed for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with 4-6 speakers. Aftermarket upgrades are common.
Climate Control:
Manual or automatic climate control systems, depending on trim level.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature, primarily on higher trim levels or later production models.
Cruise Control:
Standard on most models for highway cruising.
Connectivity
Original Connectivity:
Basic. Primarily focused on mechanical and electrical systems, not integrated digital connectivity as known today.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (whichever comes first), depending on driving conditions and oil used. Rotary engines can consume oil, so regular checks are crucial.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Rotary specific plugs. Intervals vary greatly, but typically 30,000-60,000 miles. Consult manual for exact type and interval.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush:
Every 2 years or 25,000 miles.
Fluid Specifications
Engine Oil Capacity:
Approx. 5.5-6.0 US quarts (5.2-5.7 liters) with filter. Verify with manual.
Coolant Capacity:
Approx. 7.5-8.0 US quarts (7.1-7.6 liters). Use a 50/50 mix of ethylene glycol coolant and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Known Issues
Rotary Engine Apex Seals:
Wear or failure of apex seals can lead to loss of compression and engine damage. Regular maintenance and proper engine operation are critical.
Oil Consumption:
Rotary engines naturally consume some oil as part of their lubrication system. Ensure oil levels are consistently checked.
Vacuum Lines:
Aging rubber vacuum lines can crack and leak, affecting engine performance and boost control.
Turbocharger Reliability:
While generally robust, turbo seals can fail over time, leading to oil burning or loss of boost. Proper warm-up/cool-down cycles are important.
Cooling System:
Overheating can be an issue if the cooling system is not properly maintained. Radiator, hoses, and thermostat should be checked regularly.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's commitment to the rotary engine dates back to the Cosmo Sport 110S in the late 1960s. The RX-7 is the pinnacle of their sports car rotary lineage.
Model Evolution
First Generation:
SA22C (1978-1985)
Second Generation:
FC3S (1985-1992), with S4 (1985-1988) and S5 (1989-1992) updates.
Third Generation:
FD3S (1992-2002)
Production
Manufacturing Plant:
Mazda Hiroshima Plant, Japan.
Production Years Fc:
1985-1992
Notable Submodels Fc:
GTU, GXL, TII (Turbo II), Convertible, GT-R (Japan only).
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The RX-7 (FC generation) was frequently featured on Car and Driver's '10Best' list during its production run, recognized for its performance and handling.
Motor Trend Car Of The Year:
While not winning the overall award, it was a strong contender and highly regarded by MotorTrend.
Ratings
Handling Reputation:
Consistently praised by automotive press for its exceptional handling and driver engagement, often compared favorably to European sports cars.
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