🏷️ Basic Information

Make:

Mazda

Model:

RX-7

Generation Code:

FC

Production Years Covered By Manual:

1986-1988

Chassis Codes:

FC3S (Coupe), FC3C (Convertible)

👋 Introduction

Target Audience:

Enthusiasts and professional mechanics working on Mazda RX-7 FC generation vehicles.

Value Proposition:

Provides the same detailed information as dealer service manuals at a fraction of the cost, enabling DIY repairs and maintenance.

Key Features:

Detailed illustrations, step-by-step instructions, troubleshooting guides, electrical diagrams, rotary engine specific information.

📋 Manual Details

Vehicle Styles Covered:

All styles (Coupe, Convertible)

Total Pages:

Over 1,100 pages

Type:

Official Workshop Service & Repair Manual

Language:

English

File Format:

PDF

Digital Delivery:

Instant Download

📖 Manual Coverage

Engine Mechanical:

Complete coverage including rotary engine specific procedures.

Engine Control System:

Detailed diagnostics and adjustments for the Engine Control Unit (ECU) and associated sensors.

Fuel System:

Fuel injection system, fuel pump, injectors, fuel pressure regulation.

Ignition System:

Ignition timing, spark plugs, coils, ignition control module.

Cooling System:

Radiator, water pump, thermostat, cooling fan system, coolant specifications.

Lubrication System:

Oil pump, oil filter, oil specifications, lubrication points.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, emissions control.

Transmission Manual:

Clutch unit, clutch system, manual transaxle assembly, lubrication, repair procedures.

Transmission Automatic:

Automatic transaxle assembly, torque converter clutch, control systems, fluid specifications.

Drive Shaft And Axles:

Drive shaft, differential case assembly, half shafts, wheel bearings.

Suspension Front:

MacPherson struts, control arms, steering knuckles, springs, shock absorbers.

Suspension Rear:

Independent rear suspension, shock absorbers, springs, trailing arms, lateral links.

Steering System:

Power steering system, steering rack, steering column, steering sensor.

Brake System:

Brake master cylinder, brake booster, front and rear disc brakes, brake fluid specifications, ABS (if equipped).

Wheel And Tire System:

Wheel specifications, tire pressure recommendations, wheel alignment procedures.

Body Exterior:

Body panel repair, door mechanisms, hood, trunk, bumpers, glass replacement.

Body Interior:

Seat removal and installation, dashboard, door panels, headliner, interior trim.

Electrical System:

Starting system, charging system, lighting system, battery, fuses, relays.

Instrumentation And Controls:

Combination meter, gauges, switches, climate control system.

Supplemental Restraint System:

Airbag system components, sensors, seat belt warning system.

Climate Control System:

Heater, air conditioning components, refrigerant, service procedures.

Emission Control Systems:

Catalytic converter, EGR, charcoal canister, emission control troubleshooting.

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, spark plug replacement.

Troubleshooting:

Comprehensive diagnostic procedures for all major systems, including specific rotary engine troubleshooting.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

Component Identification:

Detailed illustrations and exploded views of components for easy identification.

Depth:

Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics, suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

Quality:

High-quality scanned PDF, complete and intact with no missing/corrupt pages.

Searchable:

Likely text-searchable due to PDF format, facilitating quick information retrieval.

Printable:

All pages are printable without restriction.

Binding:

Digital (PDF format)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

Rotary (Wankel)

Engine Code Examples:

13B-FC (Naturally Aspirated and Turbocharged)

Horsepower Range:

Naturally Aspirated: ~146-160 hp; Turbocharged: ~182-200 hp (depending on year and specific model).

Torque Range:

Naturally Aspirated: ~130-135 lb-ft; Turbocharged: ~180-200 lb-ft (depending on year and specific model).

Injection Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating specified in manual, typically 91+ for optimal performance).

🔧 Transmission

Type Standard:

5-speed Manual Transaxle

Type Optional:

4-speed Automatic Transaxle

Transaxle Design:

Rear-wheel drive with transaxle layout (engine in front, transmission and differential in rear).

📐 Dimensions

Wheelbase:

Approx. 95.5 inches (2425 mm)

Length:

Approx. 168.1 - 170.7 inches (4270 - 4335 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 49.6 - 50.0 inches (1260 - 1270 mm)

Curb Weight:

Approx. 2,800 - 3,100 lbs (1270 - 1406 kg), varies by trim and equipment.

🛡️ Safety Features

Seat Belts:

Three-point seat belts with pretensioners.

Airbags:

Driver and passenger airbags (standard on later models, potential option on earlier ones; manual covers SRS system).

Structure:

Reinforced chassis, crumple zones.

💡 Technology Features

Audio System:

Factory radio with cassette player, speakers (location varies by trim).

ABS:

Anti-lock Braking System available as an option on some models during this period.

Connectivity Features:

Limited by 1980s standards; primarily focused on basic vehicle operation and comfort features.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Consult manual for precise intervals and oil type.

Spark Plug Replacement:

Specific interval for rotary spark plugs, crucial for optimal performance and apex seal longevity. Manual provides exact recommendations.

Timing Belt Chain:

Rotary engines do not have a timing belt; they use a timing chain or gear system, which requires less frequent maintenance but specific checks for tension and wear.

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 recommended, with specific considerations for rotary engines (e.g., oil injection system). Manual will specify exact grades and capacities.

Coolant Type:

Ethylene Glycol based antifreeze. Manual specifies mixture ratio and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil. Manual specifies viscosity and capacity.

Transmission Fluid Automatic:

Dexron II or equivalent automatic transmission fluid. Manual specifies capacity.

Apex Seals:

Wear and failure of apex seals is a common concern with rotary engines if not maintained properly. The manual details inspection and replacement procedures.

Oil Consumption:

Rotary engines naturally consume some oil as part of their lubrication system. Proper maintenance ensures this consumption is within normal parameters. The manual clarifies normal vs. excessive consumption.

Cooling System Maintenance:

Overheating can be an issue if the cooling system is neglected. Regular coolant flushes and checks of the water pump and thermostat are essential.

📚 Vehicle History

Rotary Legacy:

Continuation of Mazda's pioneering work with the rotary engine, known for its smooth power delivery and compact size.

Fc Generation:

The FC generation (1986-1991) represented a significant update from the SA/FB generation, introducing more sophisticated styling, independent rear suspension, and advanced technologies like ABS and turbocharging. This manual covers the initial years of this second generation.

Production Dates:

1986-1991 (FC generation)

🏆 Awards & Recognition

Car And Driver Ten Best:

The RX-7, in its various generations, was a perennial fixture on Car and Driver's Ten Best list, highlighting its performance and handling prowess.