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Mazda RX-8 2004 Parts Catalog Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-8 Year: 2004 Body Style: Sports Coupe Codes Chassis Code: SE3P 👋 Introduction Market Position Vehicle Segment: Compact Sports Car Key Differentiator: Naturally...
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Mazda RX-8 2004 Parts Catalog Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-8
Year:
2004
Body Style:
Sports Coupe
Codes
Chassis Code:
SE3P
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Car
Key Differentiator:
Naturally aspirated rotary engine (Renesis).
Competitive Analysis
Primary Competitors:
Nissan 350Z, Mitsubishi Eclipse GT, Acura RSX Type-S, Toyota Celica GT-S.
Key Features
Design Philosophy:
Balanced chassis, lightweight construction, and unique rotary powertrain.
Door Configuration:
Freestyle doors (suicide-style rear doors).
📋 Manual Details
Coverage Areas
Manual Type:
Parts Catalog Manual
Language:
English
Format:
Digital Download (PDF)
Download Access:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Components:
Detailed diagrams and part numbers for the Renesis rotary engine (13B-MSP).
Drivetrain Components:
Components for the rear-wheel-drive system, including transmission, driveshaft, differential, and axles.
Suspension And Steering:
Parts for the front and rear suspension systems (double-wishbone, multi-link) and power steering.
Braking System:
Components for the front and rear disc brakes, including calipers, rotors, pads, and hydraulic lines.
Electrical System:
Parts for the ignition system, lighting, audio, and various electrical harnesses and components.
Fuel System:
Components of the fuel delivery system, including fuel pump, injectors, and lines.
Cooling System:
Parts for the engine cooling system, including radiator, hoses, and water pump.
Exhaust System:
Components of the exhaust system, including catalytic converter and mufflers.
Body And Chassis:
Exterior body panels, interior trim, chassis components, and mounting hardware.
Interior Components:
Parts for seats, dashboard, door panels, and interior trim.
Procedures Included
Parts Identification:
Detailed illustration and identification of every part in the vehicle.
Assembly Disassembly:
Diagrams showing how components are assembled and disassembled.
Repair Guidance:
Conceptual guidance for repair through part sourcing and assembly understanding.
Maintenance Part Replacement:
Facilitates replacement of worn or damaged parts during routine maintenance.
Diagnostics Part Reference:
Aids in diagnosing issues by identifying correct part numbers for replacement.
Technical Depth
Depth Level:
Comprehensive Parts Identification and Sourcing.
Diagrams Included:
Exploded view diagrams for all major vehicle systems and components.
Part Number Reference:
Official Mazda part numbers for every component listed.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Capability:
Printable sections are supported.
Searchability:
Assumed text-searchable PDF for efficient navigation.
Print Quality
Diagram Clarity:
High resolution for clear illustration of diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Renesis 13B-MSP Rotary
Configuration:
Two-rotor, naturally aspirated
Displacement:
1.3 L (654 cc per rotor x 2)
Performance
Horsepower Std:
215 hp @ 8,200 rpm (Manual Transmission)
Horsepower Sport:
238 hp @ 8,200 rpm (Sport Trim, Manual Transmission)
Torque Std:
159 lb-ft @ 5,500 rpm (Manual Transmission)
Torque Sport:
159 lb-ft @ 5,500 rpm (Sport Trim, Manual Transmission)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SFI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Other
Redline:
9,000 rpm
Rotary Specifics:
Side exhaust ports, apex seals, oil metering system.
🔧 Transmission
Standard
Transmission Type Std:
6-speed Manual
Optional
Transmission Type Opt:
6-speed Automatic with Sport Mode (Activematic)
Features
Clutch Type:
Hydraulic, single dry plate
Drive Type:
Rear-Wheel Drive (RWD)
Fluid Specs
Manual Transmission Fluid:
Refer to manual for specific GL-4 or GL-5 gear oil specification (e.g., Mazda Gear Oil JWS 3309 or equivalent).
Automatic Transmission Fluid:
Mazda ATF-Type T-IV or equivalent.
📐 Dimensions
Exterior
Length:
4430 mm (174.4 in)
Width:
1770 mm (69.7 in)
Height:
1340 mm (52.8 in)
Wheelbase:
2700 mm (106.3 in)
Weights
Curb Weight Manual:
Approx. 1400-1450 kg (3086-3197 lbs)
Curb Weight Auto:
Approx. 1450-1500 kg (3197-3307 lbs)
Cargo
Cargo Volume:
Small trunk capacity, designed for sporty driving rather than utility.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Optional Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front and Side Airbags
Seatbelts:
Three-point with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory CD player with AM/FM radio, speaker configuration varies by trim.
Driver Assistance
Key Features:
Focus on driver engagement and chassis dynamics rather than extensive electronic aids in the base model.
Connectivity
Auxiliary Input:
Typically not standard on early models; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval Rotary:
Every 5,000 miles or 6 months (more frequent recommended for optimal engine health).
Spark Plug Replacement:
Refer to manual; typically every 30,000-50,000 miles for rotary-specific plugs.
Coolant Flush:
Every 30,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type Rotary:
API SG/SH/SJ/SL grade oil, Viscosity SAE 5W-30 or 10W-30 recommended (refer to manual for specific fill quantity and additive requirements).
Coolant Type:
Mazda Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant.
Known Issues
Apex Seal Wear:
Potential for apex seal wear over time, requiring careful maintenance and occasional rebuilds. This manual's part data is crucial for such repairs.
Ignition System:
Can be sensitive to plug condition and coil pack health.
Oil Consumption:
Rotary engines inherently consume oil as part of lubrication; proper monitoring is key.
📚 Vehicle History
Brand Heritage
Rotary Legacy:
Mazda's long history with the Wankel rotary engine, dating back to the Cosmo.
Model Evolution
Introduction Year:
2003 (as a 2004 model year)
First Generation:
2004-2008
Production
Manufacturing Location:
Hofu, Yamaguchi, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver నించ:
Car and Driver's 10 Best list for 2004.
Ward S 10 Best Engines:
Named one of Wards 10 Best Engines for 2004.
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