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    Mazda RX3 1970-1978 Factory Service Repair Manual

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    The Mazda RX-3, produced from 1971 to 1978, is a distinctive compact performance car offered in Coupe, Sedan, and Wagon body styles. Known for its sporty handling and sleek styling,...
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    Taper: Car
    Distributeur:
    UGS: 96138
    The Mazda RX-3, produced from 1971 to 1978, is a distinctive compact performance car offered in Coupe, Sedan, and Wagon body styles. Known for its sporty handling and sleek styling, the RX-3's most defining characteristic is its innovative 12A Wankel rotary engine, which delivered a smooth, high-revving power delivery. This unique powertrain set it apart from contemporary competitors like the Toyota Corolla Levin and Datsun Sunny, establishing Mazda's reputation for engineering excellence in rotary technology. The RX-3 found its niche as a compelling option for enthusiasts seeking a spirited driving experience. This comprehensive service manual is designed to provide detailed guidance for the maintenance, repair, and overhaul of the Mazda RX-3 models from 1970 through 1978. It covers all major vehicle systems, including the rotary engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems. The manual offers step-by-step repair procedures, diagnostic troubleshooting charts, crucial torque specifications, and essential fluid recommendations. Whether you are a professional mechanic or a dedicated DIY enthusiast, this manual serves as an indispensable resource for ensuring the optimal performance and longevity of your RX-3.
    🏷️ Basic Information
    Identification
    Make:
    Mazda
    Model:
    RX-3
    Body Style:
    Coupe, Sedan, Wagon
    Codes
    Chassis Codes:
    S102, S122, S132
    Engine Codes:
    12A (Rotary)
    👋 Introduction
    Market Position
    Positioning:
    The Mazda RX-3 was positioned as a sporty, compact performance car with a unique rotary engine, competing with models like the Toyota Corolla Levin/Sprinter Trueno and Datsun (Nissan) Sunny coupes.
    Competitive Analysis
    Rivals:
    Toyota Corolla Levin/Sprinter Trueno, Datsun (Nissan) Sunny, Honda Civic RS, Mitsubishi Galant FTO.
    Key Features
    Rotary Engine:
    The distinctive 12A Wankel rotary engine provided a smooth power delivery and high-revving character, differentiating it from piston-engined competitors.
    Styling:
    Sleek coupe and sporty sedan/wagon variants offered attractive styling for the era, often drawing comparisons to European sports cars.
    📋 Manual Details
    Coverage Areas
    Model Years Covered:
    1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
    Region Coverage:
    Global (primarily North America and Japan)
    Page Count
    Estimated Pages:
    Approximately 800-1200 (typical for comprehensive factory manuals of this era)
    Manual Type
    Type:
    Factory Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (PDF)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Rotary engine (12A) disassembly, assembly, inspection, overhaul, lubrication, cooling system, fuel system (carburetor, ignition)
    Engine Performance:
    Engine tuning, emissions control systems, troubleshooting diagnostic charts for engine performance issues
    Transmission Manual:
    Manual transmission (4-speed, 5-speed) disassembly, inspection, repair, clutch system
    Transmission Automatic:
    Automatic transmission (if applicable) disassembly, inspection, repair, fluid specifications
    Drivetrain:
    Driveshaft, differential, axles, universal joints
    Suspension:
    Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications
    Steering:
    Steering gear, linkages, power steering system (if equipped)
    Brakes:
    Front and rear brake systems (disc and drum), hydraulic system, parking brake, troubleshooting
    Electrical System:
    Battery, charging system (alternator), starting system, ignition system, lighting, gauges, wiring diagrams
    Body And Frame:
    Body panel removal and installation, glass, doors, interior trim, chassis lubrication points
    HVAC:
    Heating, ventilation, and air conditioning system (if equipped)
    Procedures Included
    Maintenance:
    Routine inspections, fluid changes, filter replacements, spark plug replacement, belt adjustments
    Diagnostics:
    Troubleshooting guides for common symptoms, diagnostic charts, fault codes (if applicable)
    Repair:
    Step-by-step instructions for component replacement and repair across all major systems
    Overhaul:
    Complete engine and transmission overhaul procedures
    Adjustments:
    Carburetor adjustments, ignition timing, valve clearance (if applicable to rotary apex seals), brake adjustments
    Torque Specifications:
    Detailed torque specifications for all critical fasteners
    Technical Depth
    Depth:
    Comprehensive: Covers everything from basic maintenance to full engine rebuilds and advanced diagnostics.
    Target Audience:
    Professional mechanics, experienced DIY enthusiasts, and restoration specialists.
    📊 Manual Specifications
    File Format
    PDF Quality:
    High-resolution scans with searchable text where OCR has been applied, ensuring clarity for diagrams and text.
    File Organization:
    Typically organized by system or chapter for easy navigation.
    Print Quality
    Printability:
    Designed for clear printing of all diagrams, tables, and text.
    Binding Type
    Binding Original:
    Often a sturdy, spiral-bound or case-bound format for shop use.
    Paper Type
    Paper Type Original:
    Durable, often glossy or semi-gloss paper to withstand workshop environments and highlight diagrams.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Mazda Wankel Rotary
    Engine Code:
    12A
    Displacement:
    1146 cc (equivalent) / 2 x 573 cc rotors
    Performance
    Horsepower Range:
    Approximately 90-110 hp (net) depending on year and emissions controls
    Torque Range:
    Approximately 100-115 lb-ft (net)
    Fuel System
    Fuel Delivery:
    Nikki or Hitachi downdraft carburetors (single or twin barrel variants)
    Fuel Type:
    Unleaded gasoline (as emissions regulations evolved)
    Ignition System
    Ignition Type:
    Distributor-based, points or electronic ignition (later models)
    Rotary Specifics
    Rotor Housing:
    Epitrochoidal shape
    Apex Seals:
    Critical wear item requiring specific lubrication and maintenance
    Oil System:
    Separate oil injection system or premixing required for rotor lubrication.
    🔧 Transmission
    Standard
    Transmission Type:
    4-speed manual transmission
    Optional
    Transmission Type:
    5-speed manual transmission (available on later models/trims), 3-speed automatic transmission (less common)
    Features
    Clutch Type:
    Single dry plate clutch
    📐 Dimensions
    Exterior
    Wheelbase Coupe:
    Approx. 2400 mm (94.5 in)
    Length Coupe:
    Approx. 4000-4100 mm (157-161 in)
    Width Coupe:
    Approx. 1600 mm (63 in)
    Height Coupe:
    Approx. 1300 mm (51 in)
    Weights
    Curb Weight:
    Approx. 950-1100 kg (2094-2425 lbs) depending on body style and equipment
    Gross Vehicle Weight Rating:
    Varies by model, typically around 1300-1400 kg
    Wheels Tires
    Wheel Bolt Pattern:
    4x110 mm
    Stock Tire Sizes:
    Commonly 165/80R13, 175/70R13, or 185/70R13
    🛡️ Safety Features
    Ratings
    Crash Test Data:
    Limited formal crash test data available for this era from sources like NHTSA or Euro NCAP. Vehicles of this period generally had less advanced safety features compared to modern standards.
    Active Features
    Braking System:
    Front disc brakes, rear drum brakes. Some higher trims or later models might have offered 4-wheel disc brakes as an option.
    Passive Features
    Seatbelts:
    Lap belts standard, shoulder belts may have been optional or standard on later models/trims.
    Construction:
    Unibody construction with integrated safety cage elements typical of the era.
    💡 Technology Features
    Infotainment
    Audio System:
    Basic AM/FM radio with a single speaker. Cassette players were optional or aftermarket additions.
    Driver Assistance
    Features:
    None by modern standards. Focus was on basic driving dynamics and mechanical feedback.
    Connectivity
    Features:
    No connectivity features. Designed for a pure driving experience.
    🔧 Maintenance
    Service Intervals
    Oil Change:
    Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months. Rotary engines often require frequent oil changes.
    Air Filter Replacement:
    Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
    Spark Plug Replacement:
    Due to the rotary engine's design, specific platinum or copper plugs are required. Interval varies, typically 20,000-30,000 miles. Manual will specify exact type and gap.
    Fluid Specifications
    Engine Oil Type:
    API SF or SG, SAE 10W-30 or 10W-40 recommended by Mazda for the 12A engine. Use of specific synthetic oils may be beneficial for rotary engines but check manual for compatibility.
    Engine Oil Capacity:
    Approx. 4-5 liters (4.2-5.3 US quarts) including filter. Crucial to verify with manual.
    Transmission Fluid Manual:
    API GL-4 gear oil, SAE 75W-90 or 80W-90. Capacity approx. 1.8-2.2 liters.
    Differential Fluid:
    API GL-5 gear oil, SAE 80W-90. Capacity approx. 1.1 liters.
    Coolant:
    Ethylene glycol based antifreeze, 50/50 mix with distilled water. Capacity approx. 7-8 liters.
    Known Issues
    Apex Seal Wear:
    The most common issue with the 12A rotary is apex seal wear, leading to loss of compression, poor starting, and decreased performance. Regular oil changes and proper engine warm-up/cool-down are crucial.
    Carburetor Issues:
    Carburetors can require frequent adjustment and rebuilding due to age and potential vacuum leaks.
    Ignition System Reliability:
    Points-based ignition systems can be prone to wear and require regular maintenance. Electronic ignition conversions are a popular upgrade.
    Chassis Rust:
    Like many cars of this era, rust can be a significant issue, especially in areas exposed to salt and moisture.
    📚 Vehicle History
    Brand Heritage
    Mazda Rotary Pioneering:
    Mazda's commitment to the Wankel rotary engine, starting with the Cosmo and R100, established its unique identity in the automotive world.
    Model Evolution
    First Generation:
    Introduced in Japan in 1972, the RX-3 (often designated Savanna in Japan) was developed to fill a gap in Mazda's sporty coupe lineup, following the success of the R100. It was based on the Mazda Grand Familia platform.
    Facelifts Updates:
    Received minor styling updates and technical revisions throughout its production run, including engine tuning for emissions compliance and introduction of 5-speed transmissions.
    Production
    Production Years:
    1971 (Japan as Savanna) - 1978
    Manufacturing Locations:
    Japan
    Cultural Impact:
    Became a cult classic among JDM enthusiasts and rotary engine aficionados for its performance, unique engine, and distinctive styling.
    🏆 Awards & Recognition
    Recognitions
    Rotary Engine Recognition:
    While the RX-3 itself didn't win specific awards, its lineage and the rotary engine were recognized for their innovative engineering, leading to accolades for Mazda's rotary development over the years.
    Ratings
    Consumer Reports Era:
    Limited specific ratings available for this model and period. General impressions from contemporary reviews focused on its unique engine and sporty handling.
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