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Mazda RX3 1970-1978 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-3 Chassis Codes: S102, S124, S132 Generation Generation Designation: First Generation 👋 Introduction Market Position Segment: Compact Sports Car / Personal Luxury Car...
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UGS: 93785
Mazda RX3 1970-1978 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-3
Chassis Codes:
S102, S124, S132
Generation
Generation Designation:
First Generation
👋 Introduction
Market Position
Segment:
Compact Sports Car / Personal Luxury Car
Target Audience:
Enthusiasts, DIY mechanics, restorers, owners seeking detailed maintenance and repair information for classic Mazda rotary vehicles.
Competitive Analysis
Competitors:
Toyota Corolla (AE86), Datsun 240Z, Ford Capri, Alfa Romeo GTV
Key Features
Unique Selling Point:
Wankel rotary engine technology, stylish design, sporty handling for its era, cult classic status
📋 Manual Details
Coverage Areas
Covered Years:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Model Variants Covered:
Coupe, Sedan, Wagon, GT
Page Count
Estimated Pages:
Over 700 (estimated based on typical full service manual scope)
Manual Type
Type:
Full Service & Repair Manual
Scope:
Factory Service Manual (FSM) or equivalent comprehensive aftermarket repair manual.
Language
Language:
English
Format
Format:
Digital (PDF assumed, often available as scanned reproductions)
📖 Manual Coverage
Systems Covered
Powertrain:
Rotary engine (12A) systems, fuel injection (later models), carburetor systems, ignition, cooling, lubrication, exhaust
Drivetrain:
Clutch, manual transmission, driveshaft, rear axle assembly, differential
Suspension Steering:
Front suspension (struts, control arms), rear suspension (leaf springs or coil springs depending on year/model), steering gearbox, power steering (if equipped), wheel alignment specifications
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, master cylinder, brake fluid specifications
Electrical:
12V electrical system, battery, alternator, starter, lighting (headlights, taillights, interior), ignition system, dashboard indicators, wiring diagrams, fuse box layout
Body Chassis:
Body panels, doors, windows, interior trim, frame/unibody construction, rust prevention, body repair techniques
Fuel System:
Carburetor identification, adjustment, and overhaul (e.g., Hitachi DCDB), fuel pump operation, fuel lines, fuel tank service.
Emission Controls:
Air injection systems, EGR (Exhaust Gas Recirculation) systems where applicable for US market models, emission control routing.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug replacement, coolant flushes, brake inspections, tune-ups
Repair:
Engine rebuild/reconstruction (apex seals, rotor housings), transmission overhaul, clutch replacement, suspension component replacement, brake caliper/drum service, starter/alternator replacement, fuel system cleaning/repair
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues; symptom-based troubleshooting guides
Engine Rebuild Specifics:
Detailed procedures for rotor housing cleaning and inspection, apex seal installation, side seal installation, corner seal installation, rotor removal and installation, front and rear eccentric shaft seal replacement.
Technical Depth
Depth:
Comprehensive: Covers from basic maintenance to detailed component removal, overhaul, and reinstallation. Includes torque specifications, clearances, and diagnostic parameters.
Special Tools:
Lists and descriptions of specialized tools required for rotary engine disassembly and reassembly, such as tension wrench for eccentric shaft nut, rotor bearing setters, and seal installation tools.
📊 Manual Specifications
File Format
File Type:
PDF (likely scanned, searchable text capability varies)
Print Quality
Quality:
Varies based on source scan quality; original factory manuals are high quality.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
12A (993cc twin rotor, effectively 1.3L in piston engine displacement equivalent)
Performance
Horsepower Range:
Approximately 100-135 hp (SAE Gross) depending on year and emission controls
Torque Range:
Approximately 100-115 lb-ft (SAE Gross) depending on year
Fuel System
Fuel Delivery:
Downdraft carburetors (Hitachi, Mikuni) for early models; early fuel injection systems introduced later in the production run for some markets/models.
Cooling System
Cooling Type:
Water-cooled, pressurized system
Lubrication System
Oil System:
Forced lubrication with oil pump. Crucially, separate oil injection system for apex seals (often referred to as 'premix' on older rotaries if system is bypassed or malfunctioning, but factory systems inject oil).
🔧 Transmission
Standard
Transmission Type:
4-speed manual
Optional
Transmission Type:
3-speed automatic (Jatco) was optional on some models.
Features
Clutch Type:
Single dry plate diaphragm spring clutch
Rear Axle Type:
Semi-floating rear axle with limited-slip differential (LSD) often available as an option.
📐 Dimensions
Exterior
Wheelbase:
Approximately 97.4 inches (2474 mm)
Length:
Approximately 167.7 inches (4259 mm) for Coupe
Width:
Approximately 64.0 inches (1626 mm)
Height:
Approximately 52.0 inches (1321 mm) for Coupe
Weights
Curb Weight:
Approximately 2200-2500 lbs (1000-1135 kg) depending on body style and options
Gross Vehicle Weight Rating:
Approximately 3100 lbs (1406 kg) - Specific GVWR varies by model and market.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era; design predates modern standardized testing.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Dual-circuit hydraulic system.
Passive Features
Seat Belts:
Standard lap belts, optional shoulder belts (especially on later models).
Headlights:
Halogen headlights on most models for improved nighttime visibility.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, often with a single speaker. Cassette tape players became available later in the production run. Aftermarket upgrades are common.
Dashboard Layout:
Classic analog gauges including tachometer, speedometer, oil pressure, water temperature, and fuel level.
Driver Assistance
Features:
No modern driver assistance systems. Basic features include power brakes (front discs).
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, whichever comes first. Critical for rotary engines.
Spark Plug Replacement Interval:
Every 12,000 miles (19,000 km) or as needed, use specific rotary plugs.
Coolant Flush Interval:
Every 24,000 miles (38,000 km) or 2 years.
Fluid Specifications
Engine Oil Type:
API SF or SG classification, SAE 10W-30 or 10W-40. Crucially, requires oil for apex seal lubrication (either via factory injection or pre-mix in fuel).
Transmission Fluid Type:
Manual: GL-4 Gear Oil, SAE 75W-90. Automatic: Dexron III/Mercon compatible fluid.
Brake Fluid Type:
DOT 3 or DOT 4
Coolant Type:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water.
Known Issues
Apex Seal Wear:
The primary concern for rotary engines. Apex seals can wear, leading to loss of compression, poor starting, and reduced power. Requires engine rebuild.
Carburetor Issues:
Carburetors (especially Hitachi) can become clogged or worn, leading to rough idling or fuel delivery problems. Rebuild kits and tuning are common maintenance items.
Chassis Rust:
Like many cars of this era, susceptible to rust in common areas: wheel wells, rocker panels, floor pans, and strut towers.
Ignition System:
Distributor, ignition coils, and spark plug wires can degrade over time, affecting performance. Rotor timing requires specific attention.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneering:
Mazda's commitment to rotary engine technology, starting with the Cosmo Sport, made the RX-3 a key part of their performance image.
Model Evolution
Design Philosophy:
Evolved from the R100, offering more refinement and a sleeker design. Known for its compact size and sporting character.
Facelifts Updates:
Received minor styling updates and powertrain refinements throughout its production run, including changes to lighting, grille, and emissions equipment.
Production
Production Years:
1971-1978
Production Locations:
Japan (Mazda Hōfu Plant, Yamaguchi Prefecture)
Sales Figures:
Over 250,000 units produced globally, significant success in export markets, particularly North America and Australia.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Praised by period automotive press for its sporty handling, unique engine, and stylish design. Often lauded as a performance bargain.
Motorsport Heritage:
Successful in various forms of motorsport, including rally and circuit racing, which boosted its performance image.
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