Mazda RX8 Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-8 Product Name: Mazda RX-8 Service Manual PDF Download Codes Chassis Code: SE3P Engine Code: RENESIS (13B-MSP) 👋 Introduction Market Position Segment: Sport...

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UGS: 83868

Mots clés: Car Cars Mazda Misc RX8

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Product Name:

Mazda RX-8 Service Manual PDF Download

Codes

Chassis Code:

Engine Code:

RENESIS (13B-MSP)

👋 Introduction

Market Position

Segment:

Sport Compact, Four-Door Coupe

Philosophy:

Unique rotary engine performance and distinctive styling

Competitive Analysis

Competitors:

Nissan 350Z, Mitsubishi Lancer Evolution, Subaru Impreza WRX STI, Honda S2000

Key Features

Differentiating Features:

Naturally aspirated rotary engine, suicide doors (freestyle doors), balanced chassis

Target Audience

Audience:

Enthusiasts, DIY mechanics, professional technicians

📋 Manual Details

Coverage Areas

General Coverage:

All mechanical and electrical systems

Specific Systems:

Engine (rotary), transmission, drivetrain, suspension, brakes, steering, electrical, HVAC, body, interior

Page Count

Estimated Page Count:

2500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Rotary engine theory, lubrication, cooling, fuel injection, ignition, emissions control, apex seal inspection, rotor housing wear, oil metering, starter system

Transmission Systems:

Manual transmission (M/T) and automatic transmission (A/T) overhaul, clutch system, driveshafts, differential

Drivetrain Systems:

Propeller shaft, rear axle, wheel bearings, hub assemblies

Suspension Systems:

Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications

Brake Systems:

Front and rear disc brakes, ABS, EBD, brake fluid specifications, caliper and rotor replacement, bleeding procedures

Steering Systems:

Power steering system, steering rack, tie rod ends, steering column

Electrical Systems:

Battery, charging system, starter motor, lighting, fuses, relays, wiring diagrams, ECU diagnostics, immobilizer system

HVAC Systems:

Air conditioning system, heater core, climate control, refrigerant recharge

Body And Interior:

Body panel removal and installation, doors, windows, seats, dashboard, trim components

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, spark plug changes, coolant flushes, belt inspection/replacement

Diagnostic Procedures:

Troubleshooting guides, fault code interpretation, symptom-based diagnostics, compression testing for rotary engines

Repair Procedures:

Complete engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component repair

Installation Procedures:

Component installation, accessory installation, sensor replacement

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Diagnostic Capabilities:

Advanced diagnostic procedures, including specific rotary engine troubleshooting

📊 Manual Specifications

File Format

Format:

Quality:

High-resolution, searchable text, printable pages

Print Quality

Quality:

Designed for digital viewing and printing

Binding Type

Binding:

Not applicable (Digital PDF)

Paper Type

Paper:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Rotary (Wankel)

Engine Code:

13B-MSP RENESIS

Displacement:

1.3 Liters (dual rotor)

Rotor Housing Design:

Side Exhaust Port (different from previous RX-7)

Performance

Horsepower Gt:

232 hp @ 8,200 rpm

Horsepower Sport:

212 hp @ 7,600 rpm

Torque Gt:

159 lb-ft @ 5,500 rpm

Torque Sport:

151 lb-ft @ 5,500 rpm

Redline:

9,000 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (S-EFI)

Fuel Type:

Unleaded Gasoline (Premium Recommended)

Oil Metering:

Variable oil injection system for apex seals

Maintenance

Spark Plugs:

Four ignition plugs per rotor (two leading, two trailing), specific part numbers and gap specifications provided

🔧 Transmission

Standard

Transmission Type Gt:

6-Speed Manual Transmission

Optional

Transmission Type Sport:

6-Speed Sport Automatic Transmission (with paddle shifters)

Features

Clutch:

Hydraulically actuated, single-plate dry clutch

Fluid Specifications

Manual Transmission Fluid:

GL-5 75W-90 (refer to manual for exact Mazda specification)

Automatic Transmission Fluid:

Mazda ATF-FZ or equivalent (refer to manual)

Gearing

Final Drive Ratio:

4.444:1 (GT), 4.777:1 (Sport)

📐 Dimensions

Exterior

Length:

175.6 inches (4460 mm)

Width:

69.0 inches (1753 mm)

Height:

53.1 inches (1349 mm)

Wheelbase:

106.4 inches (2700 mm)

Front Track:

59.3 inches (1505 mm)

Rear Track:

59.2 inches (1504 mm)

Weights

Curb Weight Manual:

Approximately 3,079 lbs (1397 kg)

Curb Weight Automatic:

Approximately 3,153 lbs (1430 kg)

Weight Distribution:

Near 50/50 front/rear

Cargo

Trunk Volume:

7.6 cubic feet (0.21 cubic meters)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star Rating

NHTSA Side Impact:

5-Star Rating

IIHS Front Offset:

Active Features

Traction Control:

Yes (DSC - Dynamic Stability Control)

Electronic Brakeforce Distribution:

Yes (EBD)

Brake Assist:

Yes (BA)

Passive Features

Airbags:

Front airbags, side airbags, front side-impact airbags, optional side-impact curtain airbags

Seatbelts:

Pretensioners and load limiters

Chassis Design:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Audio System:

Bose premium audio system with CD player, AM/FM, optional SiriusXM Satellite Radio

Navigation:

Optional factory navigation system

Display:

Multi-information display (MID), LCD screen for climate control and audio

Driver Assistance

Cruise Control:

Standard

Tire Pressure Monitoring System:

TPMS (standard on later models)

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack

Bluetooth:

Optional Bluetooth hands-free calling and audio streaming (depending on trim and model year)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months (refer to manual for specific conditions)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or as needed based on conditions

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for leading plugs, 60,000 miles (96,000 km) for trailing plugs

Coolant Flush:

Every 45,000 miles (72,000 km) or 3 years

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (refer to manual for specific API/ILSAC ratings)

Engine Oil Capacity:

Approximately 5.5 Liters (including filter) for 13B-MSP

Coolant Type:

Mazda Super Long Life Coolant (Blue) or equivalent (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Rotary Engine Issues:

Premature apex seal wear, carbon buildup in exhaust ports, oil consumption, potential for flooding (starter system issues)

Ignition System Issues:

Coil pack failure, spark plug fouling

Oil Metering System:

Potential blockage or failure of the oil injection nozzles

Cooling System:

Degradation of plastic components, potential for leaks

Recommended Practices

Prevention Tips:

Regular oil level checks, proper warm-up and cool-down procedures, using correct fuel and oil, periodic de-carbonization treatments

📚 Vehicle History

Brand Heritage

Rotary Legacy:

Mazda's long history with rotary engines, starting with the Cosmo Sport and continuing through the RX-7 series

Model Evolution

Introduction Year:

2003 (for the 2004 model year)

Design Concept:

RX-8 was conceived as a spiritual successor to the RX-7, emphasizing handling and a unique driving experience

Facelifts:

Series 1 (2004-2008), Series 2 (2009-2012) with updated styling and some mechanical revisions

Production

Production End Year:

Manufacturing Plant:

Mazda's Hofu Plant, Yamaguchi Prefecture, Japan

🏆 Awards & Recognition

Recognitions

Ward Ten Best Engines:

2004 (for the RENESIS rotary engine)

World Car Of The Year:

2004 - runner-up

ジャパン Car Of The Year:

2003-2004 - Import Car of the Year