Systems Covered:
Engine mechanical, engine fuel and emission control, cooling system, lubrication system, ignition system, starting system, charging system, clutch, manual transmission, automatic transmission, driveshaft and differential, suspension, steering, brakes, wheels and tires, body, heating and air conditioning, electrical system, instruments and gauges, lighting, wipers and washers, safety systems, troubleshooting.
Page Count:
Extensive (specific page count not provided, but implied to be comprehensive).
Manual Type:
Service and Repair Workshop Manual
Format:
Likely Digital (PDF) or Printed Book (description implies it's a product for sale).
Accessibility:
Designed for ease of use in a workshop setting, with clear sections and potentially cross-referenced diagrams.
Engine Mechanical:
Cylinder head, valve train, pistons, connecting rods, crankshaft, engine block, timing gear, oil pump.
Fuel Emission Control:
Bosch K-Jetronic fuel injection system, air flow meter, fuel distributor, cold start valve, injection valves, fuel pump, fuel filter, emission control systems.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant hoses, expansion tank.
Lubrication System:
Oil pan, oil pump, oil filter, oil cooler (if applicable), lubrication passages.
Ignition System:
Distributor, ignition coil, spark plugs, high-tension leads, ignition timing.
Starting Charging:
Starter motor, battery, alternator, voltage regulator.
Transmission Drivetrain:
Clutch operation and adjustment, manual transmission overhaul, automatic transmission (e.g., 4-speed 722.1), driveshaft, universal joints, rear axle differential.
Suspension Steering:
Front suspension (independent, MacPherson struts), rear suspension (independent, trailing arms), shock absorbers, springs, steering system (power steering), tie rods, steering linkage.
Brakes:
Front disc brakes, rear disc brakes, brake master cylinder, brake lines, brake calipers, brake pads, brake fluid, parking brake system.
Wheels Tires:
Wheel mounting, tire sizes, inflation pressures, wheel alignment specifications.
Body Interior:
Body panel removal and installation, door mechanisms, window regulators, upholstery, interior trim.
HVAC:
Heating system, ventilation, air conditioning system (if equipped), components, servicing.
Electrical Lighting:
Wiring diagrams, lighting circuits, fuses, relays, switches, headlamps, taillamps, interior lighting.
Instruments Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, oil pressure warning light, indicator lights.
Wipers Washers:
Wiper motor, wiper arms, wiper blades, washer pump, washer fluid reservoir.
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-ups, lubrication points, spark plug replacement, belt tensioning, battery maintenance.
Troubleshooting Guides:
Diagnostic charts and procedures for common problems related to engine performance, starting issues, electrical faults, and HVAC.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components.
Diagnostic Procedures:
Methods for diagnosing fuel injection system issues, ignition system faults, electrical system problems, and mechanical engine issues.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle, essential for correct assembly and safety.
Bodywork Procedures:
Guidance on body panel alignment, door and window adjustments, and potentially basic rust repair or panel replacement techniques.
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to full engine and transmission overhauls.
Electrical Diagnostics:
Detailed wiring diagrams, fuse box layouts, and troubleshooting for electrical components, including interior and exterior lighting, instrumentation, and accessories.
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Filter Replacement Interval:
Oil filter with every oil change. Air filter and fuel filter typically every 15,000-30,000 miles or as specified.
Spark Plug Replacement:
Around 30,000 miles, depending on plug type and condition.
Major Service Intervals:
Valve adjustment and other checks typically recommended at higher mileages (e.g., 60,000 miles) or as per manual.
Engine Oil Type:
API SG/SF or higher (e.g., SAE 10W-40, 15W-40, or 20W-50 depending on climate). Refer to manual for specific viscosity recommendations.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50 ratio). Mercedes-specific coolant may be recommended.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Automatic Transmission Fluid:
Dexron III (or equivalent) is often specified for the 722.1 automatic transmission, but always verify with the manual or MB technical documentation.
Differential Fluid:
Hypoid gear oil, SAE 80W-90 or 85W-90 (API GL-5).
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid as recommended by Mercedes-Benz.
Known Issues:
Rust (especially wheel arches, door bottoms, jacking points), vacuum leaks affecting central locking and climate control, wear on suspension bushings, potential injector seal leaks in K-Jetronic system, occasional head gasket issues on high-mileage engines.