Positioning:
The Mercedes-Benz 300 TE 4MATIC (W124) represented a premium segment station wagon, offering robust engineering, luxury, and the all-weather capability of its 4MATIC all-wheel-drive system. It was a competitor to other European luxury wagons of the era.
Competitors:
BMW 525i Touring, Audi 100 Quattro Avant, Volvo 240/740/940 series (though less luxury-focused).
Distinctive Features:
W124 chassis renowned for build quality and durability, 4MATIC permanent all-wheel-drive system, spacious and versatile wagon body style, luxurious interior appointments, smooth inline-six engine performance.
Value:
This manual provides factory-level repair and service information, mirroring what Mercedes-Benz dealerships utilize. Its comprehensive nature and digital accessibility offer significant value for owners seeking to maintain or repair their vehicle themselves, or to ensure correct procedures are followed by independent workshops.
Engine:
Full engine service, diagnostics, repair, rebuild procedures for M103 engine, including fuel injection (Bosch KE-Jetronic/HFS), ignition, cooling, lubrication, and emissions.
Transmission:
4MATIC all-wheel-drive system, automatic transmission (likely 722.3 or 722.4 variants), clutch system, manual transmission (if applicable to specific export markets, though 300 TE 4MATIC was predominantly auto).
Drivetrain:
Front and rear axles, transfer case, drive shafts, CV joints, differentials (4MATIC specific).
Suspension Steering:
Front and rear suspension, shock absorbers, springs, ball joints, control arms, self-leveling suspension (SLS) system, hydraulic systems, power steering, steering gear, steering column.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), brake fluid, lines, hoses, calipers, pads, rotors, parking brake system, brake testing and adjustment.
Electrical:
Complete electrical system schematics, battery, starting system, charging system (alternator), lighting, wipers, horn, instruments, warning lamps, fuse box, relays, wiring diagrams.
Body Chassis:
Body structure, corrosion inspection, water leakage points, door hinges, locks, sunroof operation, hood lubrication, windshield wiper/washer system, exterior lamps, paint damage inspection.
HVAC:
Heating and ventilation system, air conditioning (refrigerant charge, dust filter replacement, active charcoal filter, recirculating air filter), cabin filters.
Maintenance:
Engine oil and filter change, valve clearance adjustment, idle speed adjustment, fuel filter replacement, air filter replacement, V-belt inspection/replacement, fluid level checks and top-offs (coolant, power steering, brake, transmission, transfer case, axle). Lubrication points.
Diagnostics Troubleshooting:
Component condition inspection, line and hose inspection, injection timing checks, spark plug analysis, fuel system condition checks, exhaust system leak detection, electrical system troubleshooting (using wiring diagrams).
Repair Replacement:
Engine component replacement (e.g., oxygen sensor, spark plugs), fuel system components, cooling system components (radiator, hoses), clutch disk replacement, transmission fluid/filter service, transfer case service, axle fluid service, brake pad/rotor replacement, brake fluid flush, self-leveling suspension component service.
Adjustments:
Valve clearance, idle speed, injection timing, parking brake, limiting stops for rear axle mounts.
Depth:
Comprehensive Factory Level. Covers routine maintenance, detailed diagnostic procedures, component-level repair, and system overhauls. Suitable for professional technicians and advanced DIY mechanics.
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
2,960 cc (3.0 Liters)
Bore X Stroke:
88.5 mm x 80.25 mm
Compression Ratio:
9.2:1 (typical)
Horsepower:
188 hp @ 5,700 rpm (approx.)
Torque:
195 lb-ft @ 4,400 rpm (approx.)
Fuel Delivery:
Bosch KE-Jetronic CIS-E (Continuous Injection System - Electronic) Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91+ octane recommended)
Ignition Type:
Electronic Ignition (e.g., Bremi or Bosch distributor system)
Oil Capacity:
Approximately 6.7 Liters (7.1 US Quarts) with filter change.
Coolant Capacity:
Approximately 9.5 Liters (10 US Quarts)
Valve Adjustment Interval:
Typically every 30,000 - 40,000 miles or as specified in the manual.
Common Concerns:
Head gasket leaks, OVP relay failures, injector seal leaks, vacuum hose degradation, distributor cap and rotor wear, valve stem seal wear leading to oil consumption.
Type:
4-Speed Automatic Transmission
Model Designation:
Likely 722.3 or 722.4 series
Type:
Not applicable for this model variant (4MATIC)
AWD System:
4MATIC Permanent All-Wheel Drive system with a 35% front / 65% rear torque split, utilizing planetary gears and multi-disc clutches for traction control. Includes inter-axle and rear-axle differential locks, often electronically controlled (EDS function). This is a significant mechanical system covered in detail.
Fluid Type:
MB Approved Automatic Transmission Fluid (e.g., MB 236.1 or 236.3, likely Dexron II or III compatible for this era, but always confirm via manual/data card).
Fluid Capacity:
Approximately 7.5 Liters (8 US Quarts) for a complete fluid and filter change.
Service Interval:
Fluid and filter change typically recommended every 30,000 - 50,000 miles, depending on driving conditions.
Crash Test Performance:
While specific NHTSA/IIHS ratings for this exact year/model are scarce, the W124 chassis was known for its robust safety structure, featuring a high degree of passive safety. Expected to perform well for its era.
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Limited slip differential capabilities inherent in the 4MATIC system and potentially electronic traction control features depending on specific market configuration.
Airbags:
Driver's side airbag became standard on many models in this period, passenger airbag optional or standard on later models within this range. Manual should specify.
Seatbelts:
3-point inertia-reel seatbelts for all occupants, front seatbelt height adjustment.
Body Structure:
Reinforced safety cage, energy-absorbing crumple zones, side-impact protection beams.
Oil Change:
Typically every 7,500 - 10,000 miles or 12 months, using synthetic oil, as specified in the manual.
Major Tune Up:
Spark plugs, air filter, fuel filter replacement often recommended around 30,000 - 60,000 miles, depending on components.
Engine Oil:
API SG/SH rated, SAE 10W-40 or 15W-40 synthetic or semi-synthetic recommended for optimal performance and protection. Refer to manual for exact MB specifications.
Coolant:
Mercedes-Benz approved Antifreeze/Coolant (e.g., MB 325.0/326.0), a 50/50 mix with distilled water is standard.
Brake Fluid:
DOT 4, ISO 4925 Class 4.
Power Steering Fluid:
MB approved hydraulic fluid (e.g., Pentosin CHF 11S or similar specifications, check manual for exact MB designation).
Differential Axle Fluid:
API GL-5, SAE 80W-90 (check manual for specific MB approved GL-5 differentials for 4MATIC).
Common Problems:
W124 models are known for durable construction but can suffer from vacuum leaks due to brittle hoses, the aforementioned OVP relay issues, biodegrading wiring harnesses (less common in early 90s models but possible), and the self-leveling suspension (SLS) can develop leaks or actuator issues. Fuel distributor seals on CIS systems can also fail.