Mercedes 500 E 1992-1993 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 500 E Model Code: W124.036 Generation Generation Name: First Generation (W124) Generation Years: 1990-1995 (W124 facelift) Codes Chassis Code: W124 Engine Code: M119...

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Taper: Car

Distributeur:

UGS: 423041

Mots clés: 1992 1993 500 E Car Cars Mercedes Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

500 E

Model Code:

W124.036

Generation

Generation Name:

First Generation (W124)

Generation Years:

1990-1995 (W124 facelift)

Codes

Chassis Code:

Engine Code:

M119 E50

👋 Introduction

Market Position

Market Segment:

High-performance luxury sedan, a 'sleeper' car blending executive comfort with potent performance.

Competitive Analysis

Key Competitors:

BMW M5 (E34), Audi V8 Quattro, Cadillac STS (Northstar).

Key Features

Unique Selling Proposition:

Subtle styling, exceptional build quality, powerful V8 engine, sophisticated chassis tuning developed by Porsche.

Target Audience:

Discerning automotive enthusiasts seeking understated performance and Mercedes-Benz reliability.

📋 Manual Details

Coverage Areas

Coverage Summary:

Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration of the Mercedes-Benz 500 E (W124.036) for model years 1992-1993.

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanicals (block, heads, pistons, crankshaft, camshafts), lubrication, cooling, fuel injection (Bosch LH-Jetronic), ignition, exhaust, emissions control.

Transmission Systems:

4-speed automatic transmission (722.360/722.361), torque converter, shift linkage, transmission control.

Drivetrain Systems:

Front axle, rear axle, differential, driveshafts, CV joints, limited-slip differential (optional/standard on some markets).

Suspension Systems:

Front suspension (independent, McPherson struts, control arms), rear suspension (multi-link independent), shock absorbers, springs, sway bars.

Brake Systems:

Front disc brakes (ventilated), rear disc brakes, ABS (Anti-lock Braking System), brake hydraulics, parking brake.

Steering Systems:

Power assisted steering, steering box, steering column, tie rods.

Electrical Systems:

Wiring diagrams, battery, alternator, starter, lighting, ignition system components, fuses, relays, control modules (ECU, ABS control).

Climate Control Systems:

Air conditioning system (compressor, evaporator, condenser, refrigerant), heating system, blower motor, climate control unit.

Body And Interior:

Body panels, doors, windows, locks, seats, interior trim, dashboard, sunroof operation.

Procedures Included

Diagnostic Procedures:

Troubleshooting guides, fault code interpretation (where applicable), testing procedures for various systems.

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Repair Procedures:

Detailed step-by-step instructions for component removal, overhaul, and installation for all major systems.

Rebuild Procedures:

Engine and transmission rebuilding procedures, including torque specifications, clearances, and assembly sequences.

Special Tool Requirements:

Identification of necessary specialized tools for specific repair and diagnostic procedures.

Technical Depth

Depth Of Information:

Extremely detailed, covering everything from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Digital Resolution:

High-resolution scans for clear text and legible diagrams.

Binding Type

Binding Type Digital:

N/A (Digital Download)

Paper Type

Paper Type Digital:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally aspirated V8

Engine Code:

M119.960

Displacement:

4973 cc

Bore X Stroke:

96.5 mm x 85.0 mm

Compression Ratio:

10.0:1

Valvetrain:

SOHC, 4 valves per cylinder (2 per bank)

Block Material:

Aluminum alloy

Head Material:

Aluminum alloy

Performance

Horsepower:

322 hp @ 5700 rpm (DIN)

Torque:

480 Nm (354 lb-ft) @ 3800 rpm

Fuel System

Fuel Delivery:

Bosch LH-Jetronic electronic fuel injection

Fuel Type:

Unleaded premium gasoline (95 RON or higher)

Fuel Pump Part Number Example:

A0020915101

🔧 Transmission

Standard

Transmission Type:

4-speed automatic

Transmission Model:

722.360 / 722.361

Torque Converter Type:

Lock-up torque converter

Optional

Optional Transmission:

None offered

Features

Shift Modes:

Standard (S) and Economy (E) modes

Transmission Fluid Specification:

MB Spec 236.6 (e.g., Shell ATF Dexron II-E, Mobil ATF 220)

Transmission Fluid Capacity Example:

8.5 Liters (dry fill)

📐 Dimensions

Exterior

Length:

4750 mm (187.0 in)

Width:

1795 mm (70.7 in)

Height:

1400 mm (55.1 in)

Wheelbase:

2800 mm (110.2 in)

Front Track:

1506 mm (59.3 in)

Rear Track:

1484 mm (58.4 in)

Weights

Curb Weight:

1790 kg (3946 lbs)

Gross Vehicle Weight Rating:

2280 kg (5026 lbs)

Towing Capacity:

Not officially specified for US market, limited by chassis strength and cooling.

Wheels And Tires

Standard Wheel Size:

15x7J (AMG Penta alloy)

Optional Wheel Size:

16x7J (AMG Aero II or other options)

Wheel Bolt Pattern:

5x112

Standard Tire Size:

205/60 VR 15

Optional Tire Size:

225/55 VR 16 (with 16" wheels)

🛡️ Safety Features

Ratings

Federal Motor Vehicle Safety Standards:

Compliant with US FMVSS for its era. No specific NCAP ratings available for this model's production period.

Active Features

Standard Anti-lock Braking System (Bosch)

Traction Control:

Optional or standard on some export markets (ASR - Acceleration Slip Regulation).

Passive Features

Airbags:

Driver's side airbag standard from 1992 onwards, passenger airbag optional/standard on late models.

Seatbelts:

3-point inertia-reel seatbelts with pre-tensioners (front), standard seatbelts (rear).

Chassis Construction:

High-strength steel unibody construction with crumple zones.

💡 Technology Features

Infotainment

Audio System:

Original Becker AM/FM cassette stereo system with optional CD changer. Often features premium speaker systems.

Climate Control Type:

Automatic climate control with a sophisticated HVAC system and often includes a cabin air filter.

Driver Assistance

Standard Anti-lock Braking System.

Cruise Control:

Standard electronic cruise control.

Power Seats:

Standard power-adjustable front seats with memory function.

Power Windows Locks:

Standard power windows and door locks.

Sunroof:

Standard power glass sunroof.

Connectivity

Original Connectivity:

Limited to analog systems like an optional car phone. No modern Bluetooth or USB connectivity from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km (9,375 miles) or 12 months, whichever comes first, using synthetic oil.

Transmission Service Interval:

Every 60,000 km (37,500 miles) or 3 years, filter and fluid replacement.

Coolant Flush Interval:

Every 3-4 years or 60,000 km (37,500 miles).

Spark Plug Replacement:

Approximately 100,000 km (62,500 miles) for platinum-tipped plugs.

Fluid Specifications

Engine Oil Specification:

API SJ/SL or ACEA A3/B4; viscosity SAE 0W-40, 5W-40, 5W-50 (check manual for specific temperature recommendations).

Engine Oil Capacity Example:

8.0 Liters (with filter)

Coolant Specification:

MB Spec 325.0 (Antifreeze/Coolant, silicate-free).

Brake Fluid Specification:

DOT 4

Known Issues

Wiring Harness Degradation:

The insulation on the original wiring harnesses can become brittle and crack over time, leading to electrical gremlins. This is a common issue on many Mercedes-Benz models of this era.

Head Gasket Leaks:

While the M119 is robust, head gasket leaks can occur, especially if the engine has been overheated or poorly maintained.

Automatic Transmission Slippage:

The 722.3 transmission is generally reliable, but wear can lead to slippage if fluid changes are neglected or if the transmission is abused.

Catalytic Converter Failure:

Original catalytic converters can become clogged or fail due to age and mileage.

Interior Wood Trim Cracking:

The wood veneer trim pieces can sometimes crack or delaminate due to age and exposure to sunlight.

📚 Vehicle History

Brand Heritage

Mercedes Benz Philosophy:

Engineering excellence, durability, safety, and understated luxury.

Model Evolution

W124 Era:

The W124 chassis (1984-1995) is renowned for its robust construction and exceptional build quality, often considered the pinnacle of Mercedes-Benz engineering.

500E Development:

Conceived as a 'Q-ship' or 'sleeper' sedan, the 500 E was developed in collaboration with Porsche, which assembled the cars and contributed to chassis tuning.

Production

Production Years:

1990-1994

Production Location:

Porsche's plant in Stuttgart, Germany.

Production Numbers:

Approximately 10,479 units worldwide.

🏆 Awards & Recognition

Recognitions

Design Accolades:

While not winning specific awards, the W124 platform is universally praised for its timeless design and exceptional build quality.

Automotive Press Reviews:

Consistently lauded by automotive journalists for its blend of luxury, comfort, and potent performance, often cited as one of the best sedans of its era.