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Mercedes 560 SEC 1985-1991 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560 SEC Body Style: Coupé Chassis Code: C126 Generation Generation Name: Second Generation (W126/C126) Generation Years: 1979-1991 (W126 Sedan) / 1981-1991 (C126 Coupé)...
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UGS: 378205
Mercedes 560 SEC 1985-1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560 SEC
Body Style:
Coupé
Chassis Code:
C126
Generation
Generation Name:
Second Generation (W126/C126)
Generation Years:
1979-1991 (W126 Sedan) / 1981-1991 (C126 Coupé)
Codes
Engine Code Family:
M117
Specific Engine Variant:
M117.968
👋 Introduction
Market Position
Segment:
Full-size Luxury Grand Tourer Coupé
Positioning:
Flagship, performance-oriented, elegantly styled luxury coupe representing the pinnacle of Mercedes-Benz engineering and design in the late 1980s.
Competitive Analysis
Primary Competitors:
BMW 8 Series (E31 - later entrant), Jaguar XJS, Aston Martin Vantage Volante (V8), Rolls-Royce Corniche.
Key Features
Design Philosophy:
Aerodynamic styling, robust construction, luxurious interior, advanced (for its time) engineering, and powerful V8 engine.
Target Audience:
Affluent individuals seeking a sophisticated, powerful, and comfortable grand touring vehicle with exceptional build quality and brand prestige.
📋 Manual Details
Coverage Areas
Covered Years:
1985, 1986, 1987, 1988, 1989, 1990, 1991
Regions Covered:
Global (factory specifications)
Page Count
Estimated Page Count:
Extensive (specific count not provided, but implies full factory documentation)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English (implied by product description and target market)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel injection, ignition, cooling, exhaust, transmission (manual & automatic), clutch, transfer case (if applicable to specific 560 SEC variants, typically RWD).
Chassis:
Suspension (front/rear), steering, brakes (hydraulic, parking), wheels, tires, axles, driveshaft components.
Electrical:
12V system, battery, starting, charging, lighting, instrumentation, warning lamps, basic body electricals (door locks, power windows - implied).
Body & Interior:
Body structure inspection, water leakage, corrosion, lubrication points, door hinges, door locks, sunroof, soft top operation (if applicable), hood, windshield wipers/washers, antenna mast, headlamps, exterior lamps, mirrors, safety belts, backrest locks, noise encapsulation.
Climate Control:
Heating, ventilation, air conditioning (AC) refrigerant charge, dust filter, active charcoal filter, recirculating air filter.
Procedures Included
Routine Maintenance:
Engine oil & filter change, air filter replacement, fuel filter replacement, V-belt inspection/replacement, spark plug service, coolant level & antifreeze check, poly V-belt inspection, fuel system condition check, battery fluid check, windshield washer fluid check.
Engine Tuning And Adjustment:
Valve clearance adjustment/checking, idle speed adjustment/checking, injection timing adjustment/checking, engine stop adjustment, re-torque engine mount bolts.
Transmission Service:
Manual transmission oil change, oil level check/correction; Automatic transmission fluid & filter change, fluid level check/correction; Transfer case fluid change, fluid level check/correction.
Brake System Service:
Brake fluid level check, line inspection, pad & disk thickness check, disk inspection/cleaning, parking brake cable adjustment, brake fluid replacement, parking brake check.
Suspension And Steering Service:
Suspension and body structure inspection, self-leveling suspension inspection, front axle oil level check, front axle ball joint check, ball joint check (special tool), steering play check, steering bolt re-tightening.
Body And Interior Maintenance:
Component condition inspection, lines & hoses inspection, water leakage & corrosion inspection, lubricating door hinges, door locks, sunroof rails, hood lubrication, cleaning water drains, lower noise encapsulation panel removal/installation, lower engine compartment panel removal/installation, body paint damage inspection.
Diagnostics And Troubleshooting:
Implied by 'same Repair Service manual your local dealer will use' and comprehensive coverage of all systems. Specific diagnostic procedures for M117 engine and associated ECUs (KE-Jetronic).
Technical Depth
Depth:
Comprehensive factory-level detail, including diagnostic procedures, repair instructions, specifications, and torque values. Covers everything from basic maintenance to component replacement and system diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text
Print Quality
Printability:
All pages printable
Scan Quality:
Real files, not scans (high fidelity)
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
Bookmarking
Bookmarking:
Completely bookmarked
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
5.6 Liters (5549 cc)
Bore X Stroke:
94.5 mm x 98.0 mm
Compression Ratio:
9.1:1
Engine Code:
M117.968
Performance
Horsepower:
237 hp (177 kW) @ 4750 rpm (US Spec)
Torque:
300 lb-ft (407 Nm) @ 3250 rpm (US Spec)
Fuel System
Fuel Delivery:
Bosch KE-Jetronic Mechanical Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91+ Octane)
Engine Oil
Oil Type Recommendation:
API SF, ACEA A2 or equivalent (e.g., 15W-40, 10W-40, 5W-30 depending on climate and specific manufacturer approval - consult manual for precise MB-Approval specs)
Oil Capacity:
Approx. 7.5 Liters (with filter change)
Cooling System
Coolant Type Recommendation:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., G48 or equivalent, 50/50 mix with distilled water)
Coolant Capacity:
Approx. 10.0 Liters
🔧 Transmission
Standard
Type:
4-Speed Automatic (722.3 Series)
Transmission Fluid Type:
Dexron III / Mercon (MB Spec 236.3 or equivalent)
Transmission Fluid Capacity:
Approx. 7.5 Liters (dry fill, varies with filter replacement)
Optional
Type:
Manual Transmission not offered on 560 SEC models.
Features
Features:
Torque converter lock-up clutch for improved fuel efficiency.
📐 Dimensions
Exterior
Length:
4950 mm (194.9 in)
Width:
1800 mm (70.9 in)
Height:
1390 mm (54.7 in)
Wheelbase:
2800 mm (110.2 in)
Weights
Curb Weight:
Approx. 1850 kg (4079 lbs)
Wheels And Tires
Standard Wheel Size:
15 x 7J (often alloy 'Gullideckel' style)
Standard Tire Size:
205/65VR15
Wheel Bolt Pattern:
5x112
Tire Pressure Recommendation:
See manual for specific loads and speeds (typically around 30-35 PSI).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official US crash test data available for this era and specific model. However, the W126 platform was known for its robust safety cage and passive safety features.
Active Features
ABS:
Standard
Traction Control:
Not standard on early models, optional or standard on later 560 SEC variants (ASR - Anti-Slip Regulation may be present on late '89-'91 models).
Passive Features
Airbags:
Driver-side airbag standard from 1987 onwards. Passenger airbag optional.
Seatbelts:
3-point inertia reel seatbelts front and rear.
Structural Integrity:
Reinforced passenger cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system (Becker or Blaupunkt), often with cassette player. CD changers were often dealer-installed options.
Antenna:
Power antenna mast.
Driver Assistance
Cruise Control:
Standard
Level Control System:
Hydraulic Self-Leveling Suspension (SLS) standard on rear, optional on front (ADS - Automatic Differential Suspension). Covered in manual.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily basic telecommunication (optional cellular phone integration in some models) and diagnostics via OBD I port.
Other Features
Power Features:
Power windows, power seats (with memory), power mirrors, power steering, power antenna, power tilt/telescopic steering wheel (optional).
Convertible Top Mechanism:
Hydraulic operated convertible top mechanism (for SEC models, refers to sunroof operation, not a convertible). Soft top operation for other convertible models, but SEC is a hardtop coupé.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000-15,000 km (6,000-9,000 miles) or annually, whichever comes first. Consult manual for precise interval based on driving conditions.
Air Filter Replacement:
Every 30,000-50,000 km (20,000-30,000 miles) or as needed based on inspection.
Fuel Filter Replacement:
Every 50,000-75,000 km (30,000-45,000 miles).
Spark Plug Replacement:
Every 60,000-100,000 km (40,000-60,000 miles) depending on spark plug type (e.g., copper vs. platinum).
Coolant Replacement:
Every 3-5 years or 60,000-100,000 km (40,000-60,000 miles).
Transmission Fluid And Filter:
Every 60,000-100,000 km (40,000-60,000 miles) or as per manual recommendations.
Fluid Specifications
Power Steering Fluid:
ATF Dexron II/III or MB Spec 236.3 (consult manual for exact specification).
Brake Fluid:
DOT 4 (Mercedes-Benz recommends MB Spec 331.0 or equivalent).
Known Issues
Common Problems:
Cylinder head gasket leaks, fuel distributor wear (KE-Jetronic), wiring harness degradation (especially insulation on specific engine sensors and loom), BECK/ETS (Engine Control Unit) failure, window regulator issues, climate control O-ring leaks, idle control valve issues, self-leveling suspension (SLS) component failure (accumulator, pump, hoses).
Preventative Maintenance Notes:
Regular inspection and replacement of vacuum hoses and wiring insulation are crucial. Thorough lubrication of sunroof tracks and door mechanisms is advised. Keep cooling system in top condition to prevent overheating.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety, established over decades of automotive innovation.
Model Evolution
Predecessor:
380 SEC (C126)
Successor:
S600 Coupé (C140 - when the S-Class Coupé separated into its own model line).
Key Updates During Production:
Increased engine displacement from 5.0L (420/500 SEC) to 5.6L for the 560 SEC. Introduction of driver airbag (1987), optional passenger airbag, updated KE-Jetronic, and minor styling revisions.
Production
Production Period For 560 Sec:
1985-1991
Manufacturing Location:
Germany (primarily Sindelfingen plant)
🏆 Awards & Recognition
Recognitions
General Recognition:
Consistently ranked among the top luxury cars of its era for build quality, comfort, and performance. Praised for its timeless design and engineering.
Ratings
Reliability Perception:
Generally perceived as a very reliable vehicle with proper maintenance. However, complex systems can be costly to repair if neglected.
Certifications
Manufacturer Certification:
This manual is the official factory documentation, equivalent to dealership-level service information.
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