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Mercedes 560 SEL 1985-1991 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560 SEL Chassis Code: W126 Generation: Second Generation (W126) Production Start Year: 1985 Production End Year: 1991 👋 Introduction Market Position Segment: Full-size...
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Mercedes 560 SEL 1985-1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560 SEL
Chassis Code:
W126
Generation:
Second Generation (W126)
Production Start Year:
1985
Production End Year:
1991
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Brand Perception:
Represents the pinnacle of Mercedes-Benz engineering and luxury during its era, known for build quality, comfort, and advanced technology.
Competitive Analysis
Competitors:
BMW 7 Series, Audi V8, Jaguar XJ, Cadillac Fleetwood.
Key Features
Luxury Appointments:
Extensive leather, wood trim, climate control, power amenities, advanced suspension systems.
Engine Performance:
Large displacement V8 engines providing ample power and smooth operation.
Safety Technology:
Early adoption of ABS, optional airbags, and advanced chassis control systems like ASD and ADS.
📋 Manual Details
Coverage Areas
Covered Years:
1985, 1986, 1987, 1988, 1989, 1990, 1991
Page Count
Estimated Pages:
Varies by specific year and module; generally extensive for full workshop manuals.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Compression:
WinRAR
Compatibility
Operating Systems:
Win95/98/ME/XP/vista/7/8, Linux, MAC, iOS, Android
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, fuel system (Bosch KE-Jetronic), ignition system, cooling system, lubrication system.
Transmission:
Automatic transmission (722.3/722.4), clutch system (for manual if applicable, though SEL is typically auto).
Drivetrain:
Front axle, rear axle, drive shafts, differential, transfer case (if applicable, though SEL is RWD).
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, self-leveling suspension (level control), hydraulic level adjustment (ADS), automatic hydraulic system (ASD).
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), parking brake, brake fluid, brake pads, discs, lines, and hoses.
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter), lighting (headlamps, exterior lamps), ignition system components, warning and indicator lamps.
Body Exterior:
Body structure inspection, water leakage, corrosion, paint damage, door hinges, locks, hood lubrication, sunroof, windshield wipers and washers, antenna mast.
Body Interior:
Air conditioning, heating, ventilation system (dust filter, active charcoal filter, recirculating air filter), interior panels, safety belts, backrest locks.
Procedures Included
Maintenance:
Engine oil and filter change, valve clearance adjustment, air filter replacement, V-belt inspection, fuel filter replacement, spark plug replacement, coolant replacement, transmission fluid change, differential fluid change, brake fluid replacement, chassis lubrication.
Diagnostics Troubleshooting:
Determining causes of vehicle problems, component inspection, line and hose inspection, system diagnostics (fuel, ignition, cooling, electrical).
Repair Rebuild:
Disassembly, inspection of parts for reuse, rebuilding of components, assembly of components.
Adjustments:
Valve clearance adjustment, idle speed adjustment, injection timing adjustment, parking brake adjustment, steering adjustments.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to in-depth mechanical and electrical repair procedures. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Searchability:
Likely searchable text within the PDF, enabling quick access to information.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M117 (5.6L V8)
Displacement:
5.6 Liters (5549 cc)
Configuration:
V8
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Performance
Horsepower Approx:
238 - 268 hp (varies by year and market)
Torque Approx:
300 - 335 lb-ft (varies by year and market)
Fuel System
Injection System:
Bosch KE-Jetronic (Fuel Injection with Electronic Control)
Fuel Type:
Premium Unleaded Gasoline
Maintenance
Spark Plugs:
Specific Bosch or equivalent plugs (refer to manual for exact part numbers and gap).
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (722.3 / 722.4)
Features
Control:
Electronically controlled with hydraulic backup, offering comfort and smooth shifting.
Maintenance
Fluid Type:
Mercedes-Benz Automatic Transmission Fluid (ATF) - e.g., MB 236.1 (Dexron II equivalent or specific MB spec).
Fluid Capacity:
Approximately 7-8 liters for complete fluid and filter change (refer to manual for precise capacity).
📐 Dimensions
Exterior
Length:
Approx. 5050 mm (198.8 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1440 mm (56.7 in)
Wheelbase
Wheelbase:
Approx. 3070 mm (120.9 in)
Weights
Curb Weight:
Approx. 1850 - 1950 kg (4079 - 4299 lbs)
🛡️ Safety Features
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Asd:
Optional Automatic Slip Differential (ASD) for enhanced traction.
Ads:
Optional Active Damping System (ADS) for adjustable ride height and damping.
Passive Features
Airbags:
Optional driver's side airbag.
Seatbelts:
Front seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory cassette deck with AM/FM radio, potential for period-correct CD changers.
Climate Control:
Automatic Climate Control (ECC - Electronic Climate Control) for precise temperature management.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Early Features:
Power windows, power seats, central locking, power mirrors, power antenna, memory seats (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, using synthetic oil (consult manual for specific recommendation).
Transmission Service:
Fluid and filter change every 30,000 - 50,000 miles (highly recommended for longevity).
Cooling System Service:
Coolant flush and replacement every 2-3 years or as recommended.
Fluid Specifications
Engine Oil:
SAE 15W-40 or 10W-30 (depending on climate and specific MB approval, e.g., MB 229.1 for later specs, but older might use API SG/SH).
Power Steering Fluid:
Hydraulic fluid, e.g., MB 343.0 or equivalent.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Wiring Harness:
Degradation of insulation on wiring harnesses, particularly in the engine bay, can lead to electrical gremlins. The manual will cover troubleshooting these circuits.
Fuel Lines:
Aging rubber fuel lines can become brittle and leak. Manual provides replacement procedures.
Suspension Components:
Wear in control arm bushings, ball joints, and self-leveling suspension components is common with age. Manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Legacy:
Mercedes-Benz has a long-standing reputation for building robust, luxurious, and technologically advanced automobiles, particularly in the sedan segment.
Model Evolution
W126 Lineage:
The W126 S-Class was the flagship sedan for Mercedes-Benz, succeeding the W116 and preceding the W140. The 560 SEL represented the long-wheelbase, top-tier model in this generation.
Production
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Reputation:
Consistently recognized for its exceptional build quality, ride comfort, and engineering excellence, often cited as one of the best sedans of its era.
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