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Mercedes 560sl 1987 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560SL Year: 1987 Chassis Code: R107 Market Segment: Luxury Grand Tourer / Sports Convertible 👋 Introduction Market Position Positioning: The 1987 Mercedes-Benz 560SL...
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Taper: Car
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UGS: 478584
Mots clés: 1987 560sl Car Cars Mercedes Misc
Mercedes 560sl 1987 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560SL
Year:
1987
Chassis Code:
R107
Market Segment:
Luxury Grand Tourer / Sports Convertible
👋 Introduction
Market Position
Positioning:
The 1987 Mercedes-Benz 560SL represented the pinnacle of the R107 SL-Class, a sophisticated and powerful luxury convertible aimed at discerning buyers who valued comfort, performance, and timeless design. It competed with other high-end luxury convertibles of its era.
Competitive Analysis
Competitors:
Jaguar XJ-S Convertible, BMW 6 Series Convertible (E24), Porsche 911 Carrera Cabriolet (930).
Key Features
Defining Characteristics:
Powerful V8 engine, exceptional build quality, comfortable ride, iconic styling, removable hardtop for year-round usability.
Manual Value Proposition
Value:
Provides essential technical data for maintenance, diagnosis, and repair, empowering owners and technicians to maintain this classic vehicle effectively. Crucial for preserving its value and functionality.
📋 Manual Details
Coverage
Manual Type:
Service and Repair Manual
Language:
English
Format:
Downloadable Digital File (Likely PDF)
Page Count:
Estimated 800-1200 pages (typical for comprehensive service manuals of this era)
Coverage Areas:
Comprehensive mechanical, electrical, bodywork, and maintenance procedures for the 1987 Mercedes-Benz 560SL.
📖 Manual Coverage
Systems
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, crankshaft, connecting rods, pistons, timing system, lubrication system, cooling system.
Engine Management:
Bosch KE-Jetronic fuel injection system, ignition system, engine control unit (ECU) diagnostics and component testing.
Transmission:
Automatic transmission (722.3 series) overhaul, adjustment, diagnosis, fluid and filter replacement.
Drivetrain:
Rear axle assembly, differential, driveshafts, universal joints, wheel bearings.
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, bushings, alignment specifications.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, brake calipers, rotors, pads, lines, parking brake.
Steering:
Power steering system, steering gear, steering column, tie rods, linkage.
Electrical:
Wiring diagrams, battery, alternator, starter motor, lighting system, instrumentation, power windows, power seats, climate control system, central locking.
Climate Control:
Air conditioning system diagnosis, refrigerant handling, compressor, evaporator, heater core, blower motor.
Body And Interior:
Body panel removal and installation, convertible top mechanism, interior trim, seats, dashboard, glass replacement.
Procedures
Routine Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, overhaul, installation, and adjustment.
Diagnostic Techniques:
Methods for diagnosing electrical and mechanical issues, including reading fault codes (if applicable) and using test equipment.
Technical Depth
Depth:
Comprehensive from basic maintenance to major overhaul and detailed electrical system troubleshooting. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Attributes
File Format Quality:
High-resolution scans, text-searchable (if digitally produced), clear diagrams and illustrations.
Printable:
Likely printable, allowing users to print specific sections or the entire manual.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M117 (E56)
Engine Type:
4.973L (303 cu in) SOHC V8
Performance
Horsepower:
Approx. 227 hp @ 4750 rpm (SAE Net)
Torque:
Approx. 290 lb-ft @ 3250 rpm (SAE Net)
Fuel System
Fuel Delivery:
Bosch KE-Jetronic Electronic Fuel Injection with Lambda Control
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher)
Ignition System
Ignition Type:
Electronic Ignition (Distributor-based)
Cooling System
Cooling Type:
Water-cooled, thermostatically controlled
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (722.3xx series)
Features
Transmission Features:
Lock-up torque converter, hydraulic control unit.
Fluid Specifications
Fluid Type:
ATF Dexron III or equivalent (check manual for specific MB spec)
Fluid Capacities
Fluid Capacity Approx:
7.5 - 8.5 Liters (including torque converter)
📐 Dimensions
Exterior
Length:
4570 mm (179.9 in)
Width:
1790 mm (70.5 in)
Height:
1300 mm (51.2 in)
Wheelbase:
2575 mm (101.4 in)
Weights
Curb Weight:
Approx. 1750 kg (3858 lbs)
Wheels Tires
Wheel Size:
15-inch alloy wheels standard
Tire Size Standard:
205/65 VR 15
Bolt Pattern:
5x112 mm
🛡️ Safety Features
Passive Features
Airbags:
Driver airbag standard; passenger airbag optional.
Seatbelts:
Three-point retractable front seat belts; rear lap belts.
Rollover Protection:
Reinforced A-pillars and windscreen frame.
Active Features
ABS:
Anti-lock Braking System (ABS) standard.
Traction Control:
ASR (Acceleration Slip Regulation) was not standard or commonly available on the 1987 model.
Ratings
Crash Testing:
While specific NHTSA/IIHS ratings for the 1987 model are not readily available due to testing standards of the era, Mercedes-Benz vehicles of this period were renowned for their structural integrity and safety engineering.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with amplifier. Features like power antenna and power speakers.
Controls:
Manual climate control dials, basic dashboard instrumentation. No advanced digital displays or touchscreens.
Driver Assistance
Cruise Control:
Standard cruise control system.
Power Features:
Power windows, power seats with memory (driver), power mirrors, power antenna, central locking.
Connectivity
Connectivity Options:
No modern connectivity features like Bluetooth, USB, or Apple CarPlay. Aftermarket solutions are available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (using synthetic oil recommended).
Major Service Interval:
Around 30,000 miles or every 2-3 years, including inspection of all major systems, belts, hoses, spark plugs, and potentially transmission service.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 15W-40 or 20W-50 recommended (consult manual for exact specification, 10W-30/10W-40 may be suitable in cooler climates).
Engine Oil Capacity:
8.5 Liters (9 US quarts) with filter change.
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Mercedes-Benz specifications are preferred.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid (check manual for specific MB specification).
Known Issues
Common Wear Items:
Distributor cap and rotor, fuel pump, fuel accumulators, vacuum lines (prone to cracking), front suspension bushings, climate control O-rings, window regulator mechanisms, convertible top hydraulics/seals.
Electrical Gremlins:
Corrosion in electrical connectors, failing relays, and aged wiring insulation are common issues in vehicles of this age.
Engine Performance Issues:
Hesitation or rough running due to fuel system component wear (e.g., airflow meter, fuel pressure regulator) or ignition system faults.
Parts Numbers
Oil Filter Part Number Example:
Mann Filter W 114/1, Bosch 3422 (verify with vehicle VIN).
Air Filter Part Number Example:
Mann Filter C 30 128/1, Bosch 1457429823 (verify with vehicle VIN).
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety innovation, and luxury vehicle production dating back to the early 20th century.
Model Evolution
R107 Lineage:
The R107 SL-Class was produced from 1971 to 1989. The 560SL, introduced in 1986 for the US market, was the final and most powerful iteration of this iconic chassis, featuring significant updates and a larger V8 engine.
Production
Manufacturing Location:
Sindelfingen, West Germany
Production Years 560Sl:
1986-1989
🏆 Awards & Recognition
Recognitions
Classic Status:
Consistently recognized as a desirable classic car and a benchmark for luxury convertibles of its era. Appreciated for its build quality and enduring design.
Ratings
Collectibility:
Highly collectible, with strong market demand and appreciating values for well-maintained examples.
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