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Mercedes 560sl 1986 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560SL Year: 1986 Generation Platform Code: R107 Body Style: 2-door roadster/convertible Codes Chassis Code: A107.048 👋 Introduction Market Position Vehicle Segment: Luxury Grand...
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UGS: 513027
Mots clés: 1986 560SL Car Cars Mercedes Misc
Mercedes 560sl 1986 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560SL
Year:
1986
Generation
Platform Code:
R107
Body Style:
2-door roadster/convertible
Codes
Chassis Code:
A107.048
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer / Sports Roadster
Target Audience:
Enthusiasts, collectors, independent repair shops specializing in classic Mercedes-Benz vehicles
Competitive Analysis
Key Competitors Era:
Jaguar XJ-S, Porsche 944, Chevrolet Corvette C4, BMW 6 Series
Key Features
Vehicle Appeal:
Iconic styling, robust engineering, powerful V8 engine, luxurious interior, convertible driving experience
Manual Value Proposition:
Essential resource for accurate diagnosis, repair, and maintenance of the classic Mercedes-Benz 560SL, preserving its value and performance.
📋 Manual Details
Coverage Areas
Engine Coverage:
M117 V8 (5.6L)
Transmission Coverage:
4-speed automatic (722.3 series)
Electrical System Coverage:
Complete wiring diagrams, component testing, diagnostic procedures
Chassis Coverage:
Suspension, steering, brakes (ABS included), drivetrain
Body Coverage:
Exterior body panels, interior trim, convertible top mechanism
Page Count
Estimated Page Count:
Approximately 700-900 pages (typical for comprehensive Mercedes manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine construction, cylinder head, valvetrain, crankshaft and connecting rods, pistons, lubrication system, cooling system, fuel injection (Bosch KE-Jetronic), ignition system, exhaust system
Transmission Automatic:
Torque converter, planetary gear sets, hydraulic control system, valve body, electronic control unit (ECU), service and adjustment procedures
Suspension And Steering:
Front suspension (independent, wishbones, coil springs, shock absorbers), rear suspension (independent, trailing arms, coil springs, shock absorbers), power steering system, steering gear, wheel alignment specifications
Brakes And ABS:
Hydraulic brake system, brake calipers, brake pads, brake discs, parking brake, Anti-lock Braking System (ABS) components, hydraulic control unit, sensor diagnostics, bleed procedures
Electrical And Electronics:
Battery, alternator, starter motor, lighting system, ignition system, fuel injection system electronics, instrument cluster, power windows, central locking, climate control system, radio, ABS control module, SRS (Airbag) system (if equipped)
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, air filter service
Engine Repair:
Engine disassembly and reassembly, cylinder head gasket replacement, piston ring replacement, bearing inspection and replacement, timing chain and guide service, fuel injector testing and replacement
Transmission Repair:
Transmission removal and installation, internal component inspection and replacement, torque converter replacement, shift linkage adjustment, hydraulic pressure testing
Brake System Overhaul:
Brake caliper rebuilding, master cylinder replacement, brake line replacement, ABS modulator service, brake system bleeding
Troubleshooting And Diagnostics:
Step-by-step diagnostic flowcharts for common problems, identification of fault codes (where applicable), electrical testing procedures, fuel system pressure testing
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable:
Yes (text-searchable)
Printable:
Yes
Print Quality
Digital Resolution:
High-resolution scans for clear text and diagrams
Binding Type
Physical Equivalent:
Professional factory bind (if a printed version)
Paper Type
Physical Equivalent:
High-quality, durable paper suitable for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Code:
M117 E56
Configuration:
V8, SOHC
Displacement:
5.6 liters (5549 cc)
Performance
Horsepower Gross:
Approx. 227-238 hp @ 4200-4700 rpm (depending on market and exact configuration)
Torque Gross:
Approx. 317-330 lb-ft @ 2500-3500 rpm
Fuel System
Injection System:
Bosch KE-Jetronic (CIS-E)
Fuel Type:
Unleaded gasoline
Ignition System
Type:
Electronic ignition with distributor and spark control
🔧 Transmission
Standard
Type:
4-speed automatic
Transmission Model:
722.3 (W4A 040)
Optional
Type:
Manual transmission was not offered for the 560SL in this generation.
Features
Torque Converter Lockup:
Yes, provides more efficient highway cruising
Gear Ratios:
Specific ratios detailed within the manual (e.g., 1st: 3.68, 2nd: 2.40, 3rd: 1.44, 4th: 1.00, Reverse: 4.20)
Fluid Specification
Transmission Fluid Type:
MB 236.2, ATF Dexron III/Mercon (or equivalent)
Fluid Capacity
Capacity Liters:
Approximately 7.5 - 9.0 liters (including torque converter) - refer to manual for exact fill procedure.
📐 Dimensions
Exterior
Length:
Approx. 4785 mm (188.4 in)
Width:
Approx. 1790 mm (70.5 in)
Height:
Approx. 1300 mm (51.2 in)
Wheelbase:
Approx. 2400 mm (94.5 in)
Weights
Curb Weight:
Approx. 1700-1750 kg (3750-3860 lbs)
Gross Vehicle Weight:
Approx. 2100 kg (4630 lbs)
Wheels And Tires
Wheel Size:
15-inch alloy wheels (standard)
Tire Size:
205/65 VR 15 (or similar high-performance radial)
Bolt Pattern:
5 x 112 mm
🛡️ Safety Features
Ratings
Crash Test Data:
Modern crash test data is limited for vehicles of this era. However, Mercedes-Benz was a pioneer in safety engineering.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Power Steering:
Standard power steering for improved maneuverability
Passive Features
Airbags:
Driver's side airbag typically standard on US models from this year.
Seat Belts:
Three-point inertia-reel seat belts front and rear
Rollover Protection:
Reinforced A-pillars and integrated roll-bar behind the seats
Crumple Zones:
Designed with front and rear crumple zones for energy absorption
💡 Technology Features
Infotainment
Audio System:
Factory installed AM/FM stereo radio with cassette player. Often featured a premium sound system with multiple speakers.
Navigation:
Not available in this era.
Driver Assistance
Cruise Control:
Standard electronically controlled cruise control.
Climate Control:
Optional automatic climate control (or manual air conditioning).
Connectivity
Bluetooth Integration:
Not available; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, whichever comes first (refer to manual for exact spec).
Transmission Fluid Service:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or every 2-3 years.
Coolant Flush:
Every 2 years or 40,000 miles (64,000 km).
Spark Plugs:
Refer to manual for replacement interval; typically platinum-tipped plugs offer longer life.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 15W-40 or 10W-40 (viscosity may vary based on climate). Refer to manual for exact specification.
Engine Oil Capacity:
Approx. 8.0 liters (8.5 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze, typically MB 325.0 specification (or equivalent blue/green coolant).
Power Steering Fluid:
MB 236.3 specification (or equivalent Pentosin CHF 11S or Dexron III).
Known Issues
Wiring Harness:
Degradation of insulation on older wiring harnesses can lead to electrical gremlins.
Fuel System:
Fuel distributor and accumulator issues with the K-Jetronic system; idle control valve problems.
Cooling System:
Radiator leaks, hose deterioration, water pump seal leaks.
Suspension Components:
Wear in ball joints, control arm bushings, and tie rod ends.
Convertible Top Hydraulics:
Leaks in the hydraulic lines or pump failure for the power convertible top.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Renowned for engineering excellence, safety innovation, and luxury vehicles since its inception.
Model Evolution
R107 Lineage:
The R107 chassis, introduced in 1971, represented a significant evolution of the SL roadster, blending sports car performance with luxury touring.
560Sl Introduction:
The 560SL, introduced in 1986, was the most powerful and luxurious iteration of the R107 platform, featuring the larger 5.6L V8 engine and upgraded amenities, primarily for the North American and Japanese markets.
Production
Production Years R107:
1971-1989
Manufacturing Location:
Sindelfingen, West Germany
560Sl Production Years:
1986-1989
🏆 Awards & Recognition
Recognitions
Classic Car Status:
Highly regarded as a classic Mercedes-Benz and a desirable collector's car.
Automotive Press Reviews:
Consistently praised for its build quality, comfort, and powerful performance during its production run.
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