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Mercedes-Benz Light trucks 1114 709 710 712 E 712 715 912 913 914 C 914 915 L 911 D Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: Light Trucks (1114, 709, 710, 712 E, 712, 715, 912, 913, 914 C, 914, 915, L 911 D) Codes Platform Codes: Various, specific...
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Taper: Light Trucks
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UGS: 511421
Mercedes-Benz Light trucks 1114 709 710 712 E 712 715 912 913 914 C 914 915 L 911 D Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
Light Trucks (1114, 709, 710, 712 E, 712, 715, 912, 913, 914 C, 914, 915, L 911 D)
Codes
Platform Codes:
Various, specific to each model designation (e.g., 710/709 often associated with LN1 series platforms)
👋 Introduction
Market Position
Target User:
Professional mechanics, fleet maintenance departments, independent repair shops, and knowledgeable DIY enthusiasts working on Mercedes-Benz light commercial vehicles.
Competitive Analysis
Manual Value Proposition:
Provides factory-level repair information essential for accurate and efficient servicing, reducing downtime and ensuring optimal vehicle performance, a critical factor in commercial operations.
Key Features
Content Accuracy:
Technical details are extracted directly from the manufacturer, ensuring utmost accuracy and adherence to OEM specifications.
Scope Of Coverage:
Covers a wide range of Mercedes-Benz light truck models, indicating a broad applicability for businesses operating diverse fleets.
📋 Manual Details
Coverage Areas
Manual Type:
Comprehensive Service and Repair Manual
Language:
English (assumed, typical for international manuals)
Format:
Digital (likely PDF, based on common sales practices for such manuals)
Page Count
Estimated Page Count:
1500+ pages (estimated for comprehensive coverage across multiple models and systems)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component overhauls, cooling system, lubrication system, fuel injection systems (various types including Bosch VE/VP, common rail where applicable to later models in the range).
Transmission:
Manual and Automatic transmission repair, clutch systems, PTO engagement, transfer case (if applicable), gearbox overhaul, torque converter servicing.
Drivetrain:
Front and rear axle servicing, differential repair, driveshaft balancing and replacement, wheel hub maintenance, hub reduction gears (where applicable).
Brakes:
Hydraulic and air brake system servicing, drum and disc brake repair, ABS diagnostics and repair (if equipped), parking brake systems, brake fluid specifications.
Suspension:
Front and rear suspension component replacement (leaf springs, shock absorbers, air suspension where applicable), steering linkage repair, wheel alignment specifications.
Electrical System:
Wiring diagrams for all systems, starter motor and alternator repair, battery maintenance, lighting systems, instrument cluster diagnostics, fuse and relay identification and testing, body electronics.
Body And Frame:
Body panel repair, door mechanisms, cab tilting procedures, chassis repair and straightening, sealing and weatherstripping replacement.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, component replacement (compressor, evaporator, condenser).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, belt tensioning, fluid level checks, general inspection procedures.
Troubleshooting:
Systematic fault finding guides, diagnostic flowcharts, common problem identification and solutions.
Component Overhaul:
Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components.
Specifications And Tolerances:
Torque specifications for fasteners, wear limits, clearance specifications, diagnostic data.
Special Tools:
Identification and usage of manufacturer-specific tools required for various repair procedures.
Technical Depth
Diagnostic Capability:
Advanced diagnostics for engine management, ABS, and other electronic systems. Includes wiring diagrams and component testing procedures.
Rebuild Procedures:
Complete engine, transmission, and axle rebuilds with detailed instructions, diagrams, and specifications.
Electrical Schematics:
Comprehensive, high-resolution wiring diagrams covering all vehicle systems, color-coded for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality:
High-resolution, printable pages suitable for professional use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Various Mercedes-Benz OM series diesel engines (e.g., OM352, OM364, OM366, OM904, OM906, and their variants) depending on the specific model and production era. Specific details are model-dependent.
Performance
Power Output Range:
Typically ranging from approximately 80 HP for older models (e.g., L 911 D variants) to over 170 HP for later models (e.g., 712 E, 914 models).
Torque Output Range:
Varies significantly by engine, with ranges from approximately 200 Nm to over 500 Nm.
Fuel System
Injection Type:
Mechanical inline injection pumps (e.g., Bosch EP/VE), rotary injection pumps, and common rail direct injection systems (for later models like OM900 series).
Fuel Type:
Diesel
Cooling System
Cooling Medium:
Water-cooled with thermostat control.
Lubrication System
Oil Capacity Example:
Approx. 8-12 liters, depending on engine model (e.g., OM364/366).
🔧 Transmission
Standard
Transmission Type:
Manual transmissions are standard on most models. Mercedes-Benz G-series (G360) or ZF gearboxes were common.
Optional
Transmission Type:
Some models may have had optional automatic or semi-automatic transmissions, depending on the market and specific configuration.
Features
Gear Ratios:
Detailed gear ratios for various manual and optional automatic transmissions are provided within the manual, crucial for performance and economy calculations.
Clutch System:
Typically single dry plate clutches, with specific adjustment and replacement procedures detailed.
📐 Dimensions
Exterior
Chassis Configurations:
Available in various chassis configurations including chassis cab, flatbed, box truck, and specialized vehicle bases.
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) typically ranges from 7.5 to 12 tonnes, depending on the model designation (e.g., 7.5-tonne for 709/710, higher for 1114/914 models).
Curb Weight Example:
Curb weight varies greatly but can range from approximately 3,000 kg to 6,000 kg depending on body type.
🛡️ Safety Features
Ratings
Crash Safety:
While specific crash test ratings like NCAP are less common for older light commercial vehicles, the manual covers chassis integrity, cab construction, and braking system safety features.
Active Features
Braking System:
Dual-circuit hydraulic brakes, vacuum-assisted, and often air-assisted brakes on heavier models. ABS was optional or standard on later models. Parking brake typically mechanical or spring-actuated.
Passive Features
Cab Construction:
Reinforced cab structures, seat belts, and robust door latches designed for commercial use.
💡 Technology Features
Infotainment
Infotainment Systems:
Base level infotainment systems, often including AM/FM radio, cassette or CD players. Diagnostics for instrument clusters and associated warning lights are covered.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) was available on many models, with detailed diagnostic and repair procedures for ABS sensors, modulator valve, and control unit.
Connectivity
Diagnostic Ports:
OBD-II or proprietary diagnostic connectors are covered, detailing pinouts and communication protocols for use with diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km to 20,000 km or annually, depending on operating conditions and specific engine oil used. Manual provides detailed guidance.
Filter Replacement:
Fuel, oil, and air filters are typically replaced at oil change intervals or as per diagnostic indications. Specific intervals are detailed.
Fluid Specifications
Engine Oil Specification:
Requires high-quality diesel engine oil meeting MB-Approval 228.1, 228.3, or later specifications (e.g., API CG-4, CH-4). Specific viscosity grades like 15W-40 or 10W-40 are common.
Coolant Specification:
Ethylene glycol based antifreeze/coolant, typically meeting MB-Approval 325.0 or similar standards for long-life protection against freezing and corrosion.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (for hydraulic systems) or appropriate air brake fluid/lubricant for air systems.
Transmission Fluid Specification:
Manual transmission oil typically GL-4 or GL-5 rated, with specific viscosity. Automatic transmission fluid (if applicable) would be a specific MB fluid type.
Known Issues
Engine Wear:
Common wear items include piston rings, valve guides, and fuel injection components on higher mileage engines. Cylinder liner washdown can occur with short trips or improper engine warm-up.
Electrical Corrosion:
Corrosion on electrical connectors and grounds can lead to intermittent faults, especially in damp environments. The manual details how to inspect and clean these.
Suspension Components:
Leaf spring bushings, shock absorbers, and ball joints are typical wear items that require regular inspection and replacement. The manual provides torque specs for reassembly.
📚 Vehicle History
Brand Heritage
Mercedes Benz Commercial:
Mercedes-Benz has a long-standing reputation for producing durable and reliable commercial vehicles, dating back to the early 20th century.
Model Evolution
Light Truck Series:
These models represent a lineage of light to medium-duty trucks from Mercedes-Benz, evolving from earlier designs to incorporate more modern powertrains and safety features. The LN1 series (e.g., 709, 710, 914) was particularly significant in the European market.
Production
Production Years:
These models were generally produced from the late 1980s through the early 2000s, with specific year ranges varying by model designation. The L 911 D is an older model, likely preceding many of the others.
Manufacturing Locations:
Primarily manufactured in Germany, with potential for assembly in other global locations depending on market demand.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Mercedes-Benz trucks are globally recognized for their engineering, durability, and longevity in demanding commercial applications. This manual supports maintaining that reputation.
Ratings
Reliability Focus:
While specific awards for these individual models might not be readily available, the Mercedes-Benz brand consistently ranks high in commercial vehicle reliability and total cost of ownership surveys, facilitated by thorough maintenance outlined in manuals like this.
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