Segment:
Compact Executive Sedan
Competitors:
BMW 3 Series (E30), Audi 80/90, Volvo 240/740, Saab 900
Engineering:
Known for Mercedes-Benz's renowned build quality, durability, and sophisticated engineering for its class.
Design Philosophy:
Introduced a more modern, angular design language for Mercedes-Benz, focusing on aerodynamic efficiency and functional aesthetics.
Coverage:
All repair, servicing, and troubleshooting procedures
Page Count:
Hundreds of pages (specific count not provided, described as extensive)
Type:
Factory Service Repair Workshop Manual
Format:
PDF (Downloadable)
Engine:
Detailed coverage of engine mechanicals, fuel injection, ignition, cooling, lubrication, and exhaust systems for applicable 190E variants.
Transmission:
Service and repair procedures for automatic and manual transmissions, including gear shifting mechanisms, fluid service, and diagnostics.
Brakes:
Comprehensive coverage of hydraulic brake system, including ABS (if equipped), brake pad/shoe replacement, rotor servicing, caliper overhaul, and bleeding procedures.
Electrical:
Detailed wiring diagrams, component testing, troubleshooting for lighting, starting, charging, instrument cluster, power windows, locks, and HVAC electrical systems.
Suspension Steering:
Repair and adjustment procedures for front and rear suspension components, shock absorbers, springs, bushings, steering gear, and power steering system.
Body Chassis:
Information on body panel removal/installation, collision repair basics, door mechanisms, glass replacement, and chassis lubrication.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, belt adjustments, and fluid level checks.
Troubleshooting:
Diagnostic procedures and fault finding guides for common mechanical and electrical issues, including symptom-based diagnosis.
Repair:
Step-by-step instructions for component removal, replacement, and reassembly for all major vehicle systems.
Diagnostics:
Detailed diagnostic flowcharts and testing procedures for identifying the root cause of performance issues.
Depth:
Professional-level detail, suitable for experienced mechanics and serious DIY enthusiasts. Includes factory specifications and procedures.
Diagrams Illustrations:
Hundreds of detailed photos and exploded diagrams for clear visual guidance.
Compatibility:
Compatible with all Windows and MAC computers
Accessibility:
Usable on multiple computers and devices (computer, tablet, smartphone)
Usage Rights:
Lifetime usage, no expiry dates or renewal fees
Version Type:
Full, unrestricted version
Printability:
Pages can be printed individually or the entire manual
Binding:
Digital (PDF Download)
Paper Type:
Not Applicable (Digital Format)
Engine Code Example:
M102 (e.g., 2.3-16, 2.6)
Engine Type:
Inline-4 and Inline-6, SOHC, Fuel Injection (Bosch K-Jetronic or KE-Jetronic)
Horsepower Range:
Approximately 109 hp to 136 hp for 2.3L variants, 160 hp for 2.6L variants (depending on specific model and market).
Torque Range:
Varies by engine, e.g., 145 Nm for 2.3L, 228 Nm for 2.6L.
Injection System:
Bosch K-Jetronic (CIS) or KE-Jetronic (CIS-E) mechanical/electronic fuel injection.
Fuel Type:
Unleaded Gasoline
Length:
Approx. 4,420 mm (174.0 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,370 mm (53.9 in)
Curb Weight:
Approx. 1,200-1,300 kg (2,645-2,866 lb)
Wheelbase:
Approx. 2,665 mm (104.9 in)
Safety Features Design:
Designed with a focus on occupant safety, featuring a reinforced passenger cell and crumple zones.
ABS:
Anti-lock Braking System (ABS) was an optional feature, particularly on later models and higher trims.
Airbags:
Driver's side airbag became available as an option towards the end of this model's production run.
Seatbelts:
Designed with pre-tensioning seatbelts, a significant safety advancement at the time.
Audio System:
Factory-installed AM/FM radio with cassette player, often with optional power antenna and upgraded speaker systems.
Cruise Control:
Cruise control was an available option on many models.
Connectivity Features:
Basic connectivity for its era, focused on core vehicle functions and communication through its analog systems.
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on driving conditions and oil type.
Major Service Interval:
Major services often recommended at 40,000-80,000 km (25,000-50,000 miles) including spark plugs, fuel filters, and coolant checks.
Engine Oil Specification:
API SG or higher, SAE 10W-40 or 15W-40 (refer to manual for exact viscosity based on temperature).
Coolant Specification:
Mercedes-Benz approved coolant concentrate (e.g., G05 or G48 type) mixed 50/50 with distilled water.
Transmission Fluid Automatic:
MB 236.1 or 236.3 specification automatic transmission fluid (ATF), e.g., Pentosin ATF 3000 or equivalent.
Common Issues:
Coolant leaks (heater control valve, hoses), fuel distributor diaphragm issues (K-Jetronic), WUR (Warm-Up Regulator) failures, differential seal leaks, and potential wiring harness degradation over time.
Typical Wear Items:
Ball joints, tie rod ends, sway bar links, exhaust components, and ignition components.
Mercedes Benz Philosophy:
Continued Mercedes-Benz's reputation for engineering excellence, durability, and luxury.
Introduction:
The W201 (190 series) was launched in 1982 and represented Mercedes-Benz's entry into the compact executive segment, broadening their appeal.
Performance Variants:
Included sportier versions like the 190E 2.3-16 and later the 190 Evolution models, developed in conjunction with Cosworth.
Manufacturing Location:
Primarily manufactured in Germany (Sindelfingen and Bremen plants).
Design Award:
Praised for its clean, timeless design, often cited as a benchmark for automotive styling.
Consumer Reports Standing:
Consistently rated highly for reliability and durability by automotive publications of its time.
