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Mercedes-benz W123 280C 1976-1985 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W123 280C Body Style: Coupe Chassis Code: W123.043 Generation Generation Code: W123 Codes Engine Code: M110 (likely, for 2.8L variant) 👋 Introduction Market...
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UGS: 390003
Mercedes-benz W123 280C 1976-1985 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W123 280C
Body Style:
Coupe
Chassis Code:
W123.043
Generation
Generation Code:
W123
Codes
Engine Code:
M110 (likely, for 2.8L variant)
👋 Introduction
Market Position
Segment:
Luxury Executive Coupe.
Target Audience:
Owners seeking detailed technical guidance for DIY maintenance and repair of their W123 280C, as well as professional mechanics.
Competitive Analysis
Key Competitors:
BMW E12 6 Series, Audi 80/90 Coupe, Jaguar XJ-S, Volvo P1800/P1800ES (earlier), various American luxury coupes of the era.
Key Features
Reliability Focus:
Emphasizes adherence to service schedules and proper repair procedures for long-term reliability and performance.
Diy Empowerment:
Designed to empower owners and technicians with the knowledge to perform complex tasks, fostering self-sufficiency.
Technical Accuracy:
Commitment to providing factory-correct information, procedures, and specifications.
Comprehensive Scope:
Covers virtually all aspects of the vehicle's mechanical and electrical systems.
📋 Manual Details
Coverage Areas
Covered Years:
1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985
Page Count
Total Pages:
559
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, testing, adjustments, removal/installation of major components (cylinder head, block, crankshaft, camshafts, lubrication system, cooling system, fuel system, ignition system).
Transmission:
Diagnosis, adjustment, removal/installation of automatic and manual transmissions, shift linkage, torque converter (for automatic).
Drivetrain:
Rear axle, driveshaft, CV joints, differential (diagnosis, overhaul, fluid service).
Suspension:
Front and rear suspension components (control arms, ball joints, bushings, springs, shock absorbers), alignment procedures, diagnosis of wear.
Steering:
Power steering system (pump, hoses, gearbox), steering linkage, diagnosis and repair.
Brakes:
Front and rear disc brakes, calipers, pads, rotors, master cylinder, brake lines, parking brake system, diagnosis and bleeding procedures.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter), ignition system (distributor, coil, plugs, wires), lighting system, gauges, dashboard instruments, fuse box, wiring diagrams.
Fuel System:
Fuel pump, fuel filter, fuel lines, fuel injection system (likely Bosch K-Jetronic for 280C), carburetor (if applicable to specific sub-models), fuel tank, emissions control system.
Cooling System:
Radiator, thermostat, water pump, fan, hoses, coolant, diagnosis and repair.
Exhaust System:
Exhaust manifolds, pipes, catalytic converter (depending on market and year), mufflers, hangers, diagnosis and repair.
Body And Interior:
Body panels, doors, windows, locks, seals, trim, seats, dashboard, climate control system (HVAC), headliner, carpeting, glass replacement.
Chassis And Frame:
Frame inspection, body mounting, structural components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication, belt tensioning, spark plug replacement, tune-ups.
Troubleshooting:
Systematic diagnosis of common and uncommon problems, symptom-based troubleshooting guides, fault code interpretation (if applicable).
Repair:
Step-by-step instructions for component repair, disassembly and reassembly of all major systems, component replacement.
Installation:
Proper procedures for installing new or replacement parts and components.
Adjustment:
Precise adjustments for engine timing, idle speed, carburetor/fuel injection settings, brake adjustments, suspension alignment.
Diagnosis:
Detailed diagnostic procedures for electrical, mechanical, and fuel systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
Special Tools:
References to and illustrations of required special service tools (SSTs) and factory-specific equipment.
Specifications:
Inclusion of critical technical data, including torque specifications, wear limits, clearances, fluid capacities, and electrical values.
Pictorial Guidance:
Detailed illustrations, exploded diagrams, drawings, and photographs to guide users through procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text content within the PDF.
Print Quality
Printability:
Yes, all pages are printable.
Resolution:
Assumed high-resolution suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Compatibility
Os Compatibility:
Windows, Mac, Linux OS.
Requirements
Software Requirement:
Adobe Reader.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, naturally aspirated (M110 engine family).
Displacement:
2.8 Liters (2787 cc).
Bore X Stroke:
86.0 mm x 80.25 mm (approximate, for M110).
Compression Ratio:
Typically around 8.0:1 or 8.7:1 depending on variant/market.
Valve Train:
Dual Overhead Camshafts (DOHC), 2 valves per cylinder.
Performance
Horsepower:
Approximately 142-158 hp (SAE Gross) or 130-145 hp (SAE Net), depending on fuel injection and emissions equipment.
Torque:
Approximately 160-175 lb-ft (SAE Gross) or 145-160 lb-ft (SAE Net), depending on fuel injection and emissions equipment.
Fuel System
Fuel Delivery:
Likely Bosch K-Jetronic mechanical fuel injection system for most W123 280 models, potentially Carburetor on earlier or specific market versions, though less common for the 280C in this timeframe.
Fuel Type:
Unleaded gasoline (premium recommended).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., SAE 10W-40, 15W-40, or 20W-50 depending on climate and service recommendations).
Engine Oil Capacity:
Approximately 6.5-7.0 liters (6.9-7.4 US quarts) with filter change. Specific capacity should be verified in the manual.
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
🔧 Transmission
Standard
Type:
4-speed automatic transmission (e.g., 722.1 or 722.3 series) was common. Manual transmissions (e.g., 4-speed or 5-speed) were also available.
Optional
Type:
4-speed or 5-speed manual transmission.
Features
Automatic Features:
Torque converter, hydraulic control, potentially a torque converter lock-up clutch on later models for improved fuel economy.
Fluid Specifications
Automatic Transmission Fluid:
MB Specification 236.3 (e.g., Dexron II or equivalent is often compatible but MB spec is preferred).
Manual Transmission Fluid:
Refer to manual; typically a gear oil with specific viscosity (e.g., GL-4 75W-90 or 80W-90).
Fluid Capacities
Automatic Transmission Capacity:
Approximately 2.5 liters (2.6 US quarts) for torque converter refill, total capacity around 8-9 liters. Exact figure from manual is critical.
📐 Dimensions
Exterior
Length:
Approximately 4725 mm (186.0 in) for coupe.
Width:
Approximately 1790 mm (70.5 in).
Height:
Approximately 1425 mm (56.1 in) for coupe.
Wheelbase:
Approximately 2795 mm (110.0 in).
Weights
Curb Weight:
Approximately 1500-1600 kg (3300-3520 lbs), depending on equipment.
Gross Vehicle Weight Rating:
Refer to vehicle's compliance plate or manual.
Wheels And Tires
Standard Tire Size:
Commonly 195/70R14 or 205/70R14.
Wheel Bolt Pattern:
5x112 mm.
Wheel Offset:
ET20 to ET25 (typical for Mercedes-Benz of this era).
🛡️ Safety Features
Ratings
Crash Test Data:
While specific NHTSA/Euro NCAP ratings for this era are scarce, the W123 chassis was engineered with a strong focus on structural integrity, crumple zones, and occupant protection for its time.
Active Features
Braking System:
Four-wheel disc brakes (front ventilated) with dual-circuit hydraulic system.
Steering System:
Recirculating ball steering with power assistance (standard on most 280C).
Passive Features
Body Construction:
Reinforced passenger cell, energy-absorbing front and rear sections.
Seat Belts:
Standard front seat belts, often with inertia reels. Rear seat belts usually lap belts, with some later models potentially having three-point belts.
Steering Column:
Collapsible steering column.
Windshield:
Laminated safety glass.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio with AM/FM, often with manual tuning. Cassette players became more common during the production run. Speakers were typically limited in number and placement compared to modern vehicles.
Controls:
Basic dashboard layout with physical knobs and switches for climate control, lighting, and audio.
Driver Assistance
Cruise Control:
Optional on many models.
Climate Control:
Manual or optional automatic climate control (Thermatic/Thermotronic) systems, utilizing vacuum-actuated flaps and a blower motor.
Connectivity
Connectivity Features:
None in the modern sense. Antennas for radio reception were the primary external connection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually. Specific interval depends on driving conditions and oil type used. Consult manual.
Major Service:
Refer to periodic maintenance chart in manual. Major services often involve checking/replacing spark plugs, fuel filter, air filter, ignition points (if applicable), valve adjustments, and comprehensive inspection.
Transmission Service:
Automatic transmission fluid and filter change recommended every 30,000-50,000 miles (50,000-80,000 km). Manual transmission fluid service intervals vary; consult manual.
Fluid Specifications
Power Steering Fluid:
Refer to manual; typically a hydraulic fluid compatible with Mercedes-Benz specifications. Avoid generic ATF unless specified.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Capacity:
Approximately 8-10 liters (8.5-10.6 US quarts), depending on engine and radiator size. Consult manual.
Known Issues
Common Problems:
Rust (especially around wheel arches, door bottoms, sunroof, and jacking points), vacuum system leaks affecting central locking and climate control, aging rubber components (bushings, hoses), potential K-Jetronic fuel distributor issues, wiring harness degradation over time, starter solenoid issues.
Maintenance Recommendations:
Regular inspection for rust, proactive replacement of vacuum hoses and rubber components, consistent fluid changes, checking fuel delivery system components, and ensuring all electrical connections are clean and secure.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, durability, and safety, established over decades prior to the W123.
Model Evolution
W123 Lineage:
The W123 series (produced 1976-1985) succeeded the W114/W115 series and was known for its exceptional build quality, comfort, and mechanical robustness. It was available in sedan, wagon, coupe, and long-wheelbase versions.
280C Positioning:
The 280C represented the higher-end, more powerful coupe variant within the W123 lineup, offering enhanced performance and a more luxurious aesthetic.
Production
Production Period:
1976-1985.
Manufacturing Locations:
Primary production in Stuttgart, Germany, with assembly plants in various countries.
🏆 Awards & Recognition
Recognitions
Industry Perception:
The W123 series is widely regarded as one of the most durable and over-engineered Mercedes-Benz models ever produced, earning a reputation for longevity and reliability in various global markets. It's often cited in 'most reliable car' lists for its era.
Ratings
Long Term Durability:
Consistently praised for its robust engineering, leading to high survival rates and longevity.
Certifications
Manual Quality:
Marketed as '100% COMPLETE and INTACT', indicating a high standard of documentation and no missing sections.
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