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Mercedes-Benz 380SL-380SLC 1981-1985 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 380SL / 380SLC Codes Chassis Code Sl: R107 Chassis Code Slc: C107 Generation Production Years Covered: 1981-1985 👋 Introduction Market Position Target Audience:...
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Mercedes-Benz 380SL-380SLC 1981-1985 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
380SL / 380SLC
Codes
Chassis Code Sl:
R107
Chassis Code Slc:
C107
Generation
Production Years Covered:
1981-1985
👋 Introduction
Market Position
Target Audience:
Mercedes-Benz enthusiasts, DIY mechanics, independent repair shops specializing in classic Mercedes-Benz vehicles
Competitive Analysis
Value Proposition:
Provides the exact technical information used by dealerships, offering unparalleled accuracy and completeness for servicing these iconic vehicles at a fraction of the cost of dealership labor.
Key Features
Authenticity:
OEM Factory Service Workshop Manual, mirroring the content provided to authorized Mercedes-Benz technicians.
Comprehensiveness:
Covers every conceivable service and repair task, from routine maintenance to major component overhauls.
Accessibility:
Digital format with user-friendly interface, compatible with various operating systems.
📋 Manual Details
Coverage Areas
Manual Type:
OEM Factory Service Workshop Manual
Primary Coverage:
Comprehensive service and repair for 1981-1985 Mercedes-Benz 380SL and 380SLC
Language
Language:
English
Format
File Format:
HTML/Flash Menu with PDF
Compatibility:
Windows 95/98/ME/XP/Vista/Win7, Linux
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, troubleshooting, and overhaul procedures (M116 engine)
Fuel System:
Bosch K-Jetronic fuel injection system, fuel pump, injectors, fuel pressure regulator, cold start valve
Ignition System:
Distributor, ignition coils, spark plugs, ignition timing, troubleshooting
Transmission:
Automatic transmission (722.3 series), fluid changes, adjustments, troubleshooting, overhaul procedures
Brakes:
Front and rear disc brakes, hydraulic system, ABS (if equipped), brake fluid, caliper and rotor replacement
Suspension:
Front independent suspension, rear independent suspension, shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system, steering box, linkages, troubleshooting
Electrical System:
12V electrical system, battery, alternator, starter, wiring diagrams, lighting, fuses, relays, troubleshooting
Body And Chassis:
Body panel removal/installation, door mechanisms, windows, convertible top (SL model), climate control, seats, interior trim, exterior trim
Climate Control:
Air conditioning system, heater core, blower motor, refrigerant service (R12)
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes
Diagnostics:
System-specific troubleshooting guides, fault code interpretation (where applicable), diagnostic testing procedures
Repair:
Step-by-step repair instructions for all major vehicle systems, component replacement, and adjustments
Rebuilding:
Engine overhaul, transmission rebuild, and major component repair procedures
Troubleshooting:
Comprehensive troubleshooting charts and diagnostic trees for common and uncommon issues
Technical Depth
Depth:
Extremely detailed, covering everything from basic maintenance to complete vehicle restoration and engine/transmission rebuilds
📊 Manual Specifications
File Format
Digital Format:
HTML/Flash Menu with embedded PDF documents for easy navigation and printing
Searchability:
Likely searchable text within PDF sections, enhancing diagnostic efficiency
Print Quality
Printability:
PDF sections are designed for printing, allowing users to create hard copies of specific procedures
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M116 (3.8L)
Engine Type:
V8, SOHC
Displacement:
3839 cc (3.8 Liters)
Bore X Stroke:
86.0 mm x 80.25 mm
Compression Ratio:
8.3:1 (approx.)
Performance
Horsepower Net Approx:
155-160 hp @ 4750 rpm (varies slightly by year and market)
Torque Net Approx:
190-195 lb-ft @ 2500 rpm (varies slightly by year and market)
Fuel System
Fuel Delivery:
Bosch CIS (Continuous Injection System) K-Jetronic mechanical fuel injection
Fuel Type:
Unleaded gasoline, premium octane rating recommended (91+ RON/AKI)
Engine Oil
Oil Type Recommendation:
API SG or higher, SAE 15W-40 or 20W-50 depending on climate (consult manual for exact specification)
Oil Capacity Quarts:
7.0 (with filter change)
🔧 Transmission
Standard
Type:
4-speed Automatic (722.3 series)
Optional
Manual Transmission:
Not available on these models/years
Features
Torque Converter Lockup:
Yes, typically engages at higher speeds for improved fuel efficiency
Fluid Type
Fluid Specification:
Mercedes-Benz Automatic Transmission Fluid (ATF) Specification 236.8 or 236.10 (check manual for exact spec)
Fluid Capacity Quarts
Fluid Capacity:
Approximately 8-9 quarts (refer to manual for precise capacity with torque converter drain)
📐 Dimensions
Exterior Sl
Length:
4565 mm (179.7 in)
Width:
1780 mm (70.1 in)
Height:
1300 mm (51.2 in)
Exterior Slc
Length:
4740 mm (186.6 in)
Width:
1790 mm (70.5 in)
Height:
1330 mm (52.4 in)
Wheelbase
Wheelbase:
2710 mm (106.7 in)
Weights
Curb Weight Lbs:
Approx. 3700-3900 lbs (varies by model and options)
Gross Vehicle Weight Rating Lbs:
Approx. 4500-4700 lbs
🛡️ Safety Features
Ratings
NHTSA Crash Test Data:
Data from this era may be limited or unavailable for direct comparison to modern standards. Focus on inherent structural integrity and passive safety features of the era.
Active Features
Brakes:
Four-wheel disc brakes, Anti-lock Braking System (ABS) available on later models/optional
Steering:
Recirculating ball power steering
Passive Features
Airbags:
Not standard equipment for these model years; driver airbag may have been optional or introduced later in the R107 lifecycle.
Seatbelts:
Three-point inertia-reel seatbelts, front and rear (if applicable)
Body Structure:
Reinforced passenger compartment, crumple zones
💡 Technology Features
Infotainment
Radio:
Typically AM/FM radio with cassette player, often dealer-installed or aftermarket upgrades common.
Speakers:
Multiple speaker locations depending on model and options
Driver Assistance
ABS:
Anti-lock Braking System available as an option or standard on later models within this range.
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on the vehicle's mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically every 3,000-5,000 miles or 6-12 months (consult manual for exact interval and oil type)
Transmission Fluid Change Interval Miles:
Every 30,000-50,000 miles, or as per manual recommendations
Tune Up Interval Miles:
Spark plugs typically every 30,000 miles, distributor cap/rotor at similar intervals. Consult manual for specific recommendations.
Fluid Specifications
Coolant Type:
Glysantin G05 or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4, low viscosity (consult manual for exact specification)
Power Steering Fluid:
MB Power Steering Fluid or Dexron III ATF (consult manual for exact specification)
Known Issues
Engine Complexity:
K-Jetronic fuel injection can be sensitive to vacuum leaks and component wear; requires specialized knowledge.
Rust Prone Areas:
Wheel arches, rocker panels, around windows, and floor pans are common areas for rust on R107/C107 chassis.
Electrical Gremlins:
Age-related degradation of wiring insulation and connector corrosion can lead to intermittent electrical faults.
Convertible Top Mechanism:
Hydraulic components for the convertible top on the SL model can require maintenance or replacement.
Filter Part Numbers
Oil Filter:
Examples: Mann-Filter W108/2, Bosch 0986452007 (Always verify with specific vehicle VIN and manual)
Air Filter:
Examples: Mann-Filter C2533, Bosch 0986452007 (Always verify with specific vehicle VIN and manual)
Fuel Filter:
Examples: Mann-Filter WK58, Bosch 0450915001 (Always verify with specific vehicle VIN and manual)
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz AG
Model Evolution
Introduction Sl:
The R107 chassis replaced the W113 'Pagoda' SL in 1971 and was produced until 1989. The 380SL was a significant model within this long-running generation, representing a step up in performance and luxury.
Introduction Slc:
The C107 SLC was the coupe variant of the R107 platform, offering a more formal and luxurious experience, sharing many mechanical components with the SL.
Engine Development:
The M116 V8 engine was a staple of Mercedes-Benz luxury cars, with the 3.8L iteration specifically tuned for performance and refinement in the SL and SLC models.
Production
Manufacturing Location:
Stuttgart, Germany
Key Market Regions:
North America (USA, Canada), Europe, Japan
🏆 Awards & Recognition
Recognitions
Legacy:
The R107/C107 generation is widely recognized for its build quality, durability, and timeless design, making it a desirable classic Mercedes-Benz model.
Ratings
Build Quality:
Consistently praised for robust engineering and premium materials, characteristic of Mercedes-Benz during this era.
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